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Content archived on 2024-05-28

Low-cost, Green, Large Scale Manufacturing of new age conducting nanowires displays

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Copper nanowires for flexible displays and solar cells

EU-funded scientists have found a better alternative to indium tin oxide (ITO) for controlling display pixels in touchscreen displays. Being highly transparent conductors, nanowires of copper (Cu) can drive down the costs of displaying information on cell phones, tablets or e-books, and help engineers build foldable screens and even solar cells.

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ITO contains approximately 70 % by weight of indium, an increasingly scarce metal whose supply is largely controlled by China. In addition to expense, ITO films lack flexibility and so cannot meet the demands of next-generation e-books and other devices exploiting flexible displays. A European consortium delivered a low-cost, flexible alternative to ITO with EU support of the project NANODIGREE (Low-cost, green, large scale manufacturing of new age conducting nanowires displays). The technology is based on advanced pulse electrodeposition of novel conductive and transparent inks containing Cu-based nanowires. Pulse electrodeposition is an eco-friendly, low-cost and well-controlled way to deposit the nanowires compared to conventional methods. The nanowires were deposited into the pores of a nanoporous template made of anodised aluminium oxide. Industrial-scale realisation was achieved by low-cost, high-throughput roll-to-roll inkjet printing onto flexible polyethylene terephthalate substrates. Finally, the substrate and the film were heated at a low temperature to form a transparent conductive layer with strong adhesion to the substrate. NANODIGREE's success will have major implications for the consortium's small and medium-sized enterprises. Although they have limited research capabilities, their intimate knowledge of the challenges faced is guiding the work of the research partners in a symbiotic way. Outcomes will enhance the competiveness of EU display manufacturers and support EU independence from Asian manufacturers.

Keywords

Copper nanowires, flexible displays, indium tin oxide, NANODIGREE, anodised aluminium oxide

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