Modelling Assisted Solid State Materials Development and Additive Manufacturing

Project Information

MA.D.AM

Grant agreement ID: 101001567

DOI

10.3030/101001567

EC signature date 27 January 2021

Start date 1 June 2021

End date 30 November 2026

Funded under

• EXCELLENT SCIENCE - European Research Council (ERC)

Total cost

€ 1 999 587,00

EU contribution

€ 1 999 587,00

Coordinated by

HELMHOLTZ-ZENTRUM HEREON GMBH
Germany

CORDIS provides links to public deliverables and publications of HORIZON projects.

Links to deliverables and publications from FP7 projects, as well as links to some specific result types such as dataset and software, are dynamically retrieved from OpenAIRE .

Deliverables

Open Research Data Pilot (1)

Data Management Plan (DMP)

Data Management Plan in the Open Research Data Pilot

Publications

Conference proceedings (10)

Grain Structure Evolution Ahead of the Die During Friction Extrusion of AA2024

Author(s): Chang Yin-Cheng Chan, Uceu F. H. R. Suhuddin, Lars Rath, Felipe Labanca Bachiega, Benjamin Klusemann
Published in: Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity. ICTP 2023. Lecture Notes in Mechanical Engineering., Issue volume 3, 2024, Page(s) 422-428, ISBN 978-3-031-41341-4
Publisher: Springer Nature
DOI: 10.1007/978-3-031-41341-4_43

Behavior of volumetric core defects in friction extrusion of wire from Al-Cu alloy

Author(s): Lars Rath, Uceu F.H. Suhuddin, Benjamin Klusemann
Published in: Materials Research Proceedings, Issue volume 41, 2024, Page(s) 763-770, ISBN 9781644903131
Publisher: Materials Research Forum LLC
DOI: 10.21741/9781644903131-84

Comparison of different machine control modes during friction extrusion of AA2024

Author(s): Harikrishna Rana, Chang Chan, Uceu F.H. Suhuddin, Noomane Ben Khalifa, Benjamin Klusemann
Published in: Materials Research Proceedings, Issue 54, 2025, Page(s) 772-779
Publisher: Materials Research Forum LLC

Processability of Mg-Gd Powder via Friction Extrusion

Author(s): Rath, L., Chan, C., Suhuddin, U., Buresch, H., Ebel, T., Klusemann, B.
Published in: Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity. ICTP 2023. Lecture Notes in Mechanical Engineering., Issue volume 1, 2024, Page(s) 431-442, ISBN 978-3-031-41023-9
Publisher: Springer Nature
DOI: 10.1007/978-3-031-41023-9_44

Experimental Investigation of Efficiency and Deposit Process Temperature during Multi-Layer Friction Surfacing

Author(s): Zina Kallien, Arne Roos, Benjamin Klusemann
Published in: Key Engineering Materials, Issue volume 926, 2022, Page(s) 187-193, ISBN 978-3-0357-3750-9
Publisher: Trans Tech Publications Ltd.
DOI: 10.4028/p-s43q63

On the relevance of descriptor fidelity in microstructure reconstruction

Author(s): Paul Seibert, Alexander Raßloff, Karl Kalina, Ali Safi, Paul Reck, Daniel Peterseim, Benjamin Klusemann, Markus Kästner
Published in: Proceedings in AppliedMathematics and Mechanics, Issue volume 23, issue 3, 2023, Page(s) e202300116, ISSN 1617-7061
Publisher: Wiley-VCH GmbH
DOI: 10.1002/pamm.202300116

Process simulation of friction extrusion of aluminum alloys

Author(s): George Diyoke, Lars Rath, Rupesh Chafle, Noomane Ben Khalifa, Benjamin Klusemann
Published in: Materials Research Proceedings, Issue volume 28, 2023, Page(s) 487-494
Publisher: Materials Research Forum LLC.
DOI: 10.21741/9781644902479-53

Comparison of Friction Extrusion Processing From Bulk and Chips of Aluminum-Copper Alloys

Author(s): Lars Rath, Uceu F.H. Suhuddin, Benjamin Klusemann
Published in: Key Engineering Materials, Issue volume 926, 2022, Page(s) 471-480, ISBN 978-3-0357-3750-9
Publisher: Trans Tech Publications Ltd.
DOI: 10.4028/p-vw04z5

Friction extrusion processing of aluminum powders: Microstructure homogeneity and mechanical properties

Author(s): Chang Yin-Cheng Chan, Lars Rath, Uceu F.H.Suhuddin, Benjamin Klusemann
Published in: Materials Research Proceedings, Issue volume 28, 2023, Page(s) 515-522
Publisher: Materials Research Forum LLC
DOI: 10.21741/9781644902479-56

Analysis of a phase-field finite element implementation for precipitation

Author(s): Ali Reza Safi, Rupesh Chafle, Benjamin Klusemann
Published in: Proceedings in Applied Mathematics and Mechanics, Issue volume 22, 2022, Page(s) e202200238
Publisher: Wiley
DOI: 10.1002/pamm.202200238

Peer reviewed articles (19)

Impact of friction stir welding-like heat cycles on precipitates in AA7050 analysed by SAXS and numerical modelling

Author(s): Susanne Henninger, Rupesh Chafle, Emad Maawad, Benjamin Klusemann, Martin Müller, Peter Staron
Published in: Materialia, Issue 39, 2025, Page(s) 102343, ISSN 2589-1529
Publisher: Elsevier BV
DOI: 10.1016/j.mtla.2025.102343

Temperature-dependent mechanical behavior of aluminum AM structures generated via multi-layer friction surfacing

Author(s): Zina Kallien, Arne Roos, Christian Knothe-Horstmann, Benjamin Klusemann
Published in: Materials Science and Engineering: A, Issue volume 871, 2023, Page(s) 144872, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2023.144872

Numerical simulation of friction extrusion: process characteristics and material deformation due to friction

Author(s): George Diyoke, Lars Rath, Rupesh Chafle, Noomane Ben Khalifa, Benjamin Klusemann
Published in: International Journal of Material Forming, Issue volume 17, 2024, ISSN 1960-6206
Publisher: Springer-Verlag France
DOI: 10.1007/s12289-024-01825-z

Microstructure evolution and texture development during production of homogeneous fine-grained aluminum wire by friction extrusion

Author(s): Uceu F.H. Suhuddin, Lars Rath, Ricardo M. Halak, Benjamin Klusemann
Published in: Materials Characterization, Issue 205, 2023, Page(s) 113252 (13p.), ISSN 1044-5803
Publisher: Elsevier BV
DOI: 10.1016/j.matchar.2023.113252

Correlation of Microstructure and Local Mechanical Properties Along Build Direction for Multi-layer Friction Surfacing of Aluminum Alloys

Author(s): Zina Kallien, Marius Hoffmann, Arne Roos, Benjamin Klusemann
Published in: JOM, Issue 75, 2023, Page(s) 4212-4222, ISSN 1047-4838
Publisher: J O M Institute
DOI: 10.1007/s11837-023-06046-4

Effect of ambient conditions in friction surfacing

Author(s): M. Hoffmann, E. A. Duda, P. Aspes, B. Klusemann
Published in: Welding in the World, 2024, ISSN 0043-2288
Publisher: International Institute of Welding/Institute International de la Soudure
DOI: 10.1007/s40194-024-01865-8

GPU-accelerated meshfree computational framework for modeling the friction surfacing process

Author(s): Ahmed Elbossily, Zina Kallien, Rupesh Chafle, Kirk A. Fraser, Mohamadreza Afrasiabi, Markus Bambach, Benjamin Klusemann
Published in: Computational Particle Mechanics, 2025, ISSN 2196-4378
Publisher: Springer Science and Business Media LLC
DOI: 10.1007/s40571-025-01048-2

Application of friction surfacing for solid state additive manufacturing of cylindrical shell structures

Author(s): Zina Kallien; Lars Rath; Arne Roos; Benjamin Klusemann
Published in: Additive Manufacturing Letters, Issue volume 8, 2024, Page(s) 100184, ISSN 2772-3690
Publisher: Elsevier
DOI: 10.1016/j.addlet.2023.100184

Additive friction stir deposition vs. friction surfacing: Comparison of friction stir-based approaches for groove repair of high strength aluminum alloys

Author(s): Zina Kallien, Victor A. Rojas, Pietro Aspes, Adam N. Swinney, Trevor J. Fleck, J. Brian Jordon, Paul G. Allison, Benjamin Klusemann
Published in: Materials & Design, Issue 258, 2025, Page(s) 114511, ISSN 0264-1275
Publisher: Elsevier BV
DOI: 10.1016/j.matdes.2025.114511

Fatigue crack propagation in AA5083 structures additively manufactured via multi-layer friction surfacing

Author(s): Zina Kallien, Christian Knothe-Horstmann, Benjamin Klusemann
Published in: Additive Manufacturing Letters, Issue volume 6, 2023, Page(s) 100154, ISSN 2772-3690
Publisher: Elsevier
DOI: 10.1016/j.addlet.2023.100154

CALPHAD-based modeling of pressure-dependent Al, Cu and Li unary systems

Author(s): Elizabeth Mathew, Rupesh Chafle, Benjamin Klusemann
Published in: Calphad, Issue volume 85, 2024, Page(s) 102692, ISSN 1873-2984
Publisher: Elsevier Ltd. All
DOI: 10.1016/j.calphad.2024.102692

Generative 3D reconstruction of Ti-6Al-4V basketweave microstructures by optimization of differentiable microstructural descriptors

Author(s): Vincent Blümer, Ali Reza Safi, Celal Soyarslan, Benjamin Klusemann, Ton van den Boogaard
Published in: Acta Materialia, Issue 291, 2025, Page(s) 120947, ISSN 1359-6454
Publisher: Elsevier BV
DOI: 10.1016/j.actamat.2025.120947

Insight into layer formation during friction surfacing: Relationship between deposition behavior and microstructure

Author(s): Marius Hoffmann, Zina Kallien, Eduardo Antunes Duda, Benjamin Klusemann
Published in: Materials Today Communications, Issue 41, 2024, Page(s) 110337, ISSN 2352-4928
Publisher: Elsevier BV
DOI: 10.1016/j.mtcomm.2024.110337

Fundamental study of multi-track friction surfacing deposits for dissimilar aluminum alloys with application to additive manufacturing

Author(s): Soujon, M.; Kallien, Z.; Roos, A.; Zeller-Plumhoff, B.; Klusemann, B.
Published in: Materials & Design, Issue volume 219, 2022, Page(s) 110786, ISSN 0264-1275
Publisher: Elsevier BV
DOI: 10.1016/j.matdes.2022.110786

Data-driven and physics-based modelling of process behaviour and deposit geometry for friction surfacing

Author(s): Frederic E. Bock, Zina Kallien, Norber Huber, Benjamin Klusemann
Published in: Computer Methods in Applied Mechanics and Engineering, Issue 418, 2024, Page(s) 116453 (26p.), ISSN 0045-7825
Publisher: Elsevier BV
DOI: 10.1016/j.cma.2023.116453

Combined experimental-numerical analysis of the temperature evolution and distribution during friction surfacing

Author(s): Zina Kallien, Benjamin Klusemann
Published in: Surface and Coatings Technology, Issue volume 437, 2022, ISSN 0257-8972
Publisher: Elsevier BV
DOI: 10.1016/j.surfcoat.2022.128350

Changes in processing characteristics and microstructural evolution during friction extrusion of aluminum

Author(s): Ricardo M. Halak, Lars Rath, Uceu F.H.R. Suhuddin, Jorge F. dos Santos, Benjamin Klusemann
Published in: International Journal of Material Forming, Issue volume 15, 2022, ISSN 1960-6206
Publisher: Springer-Verlag France
DOI: 10.1007/s12289-022-01670-y

Effect of consumable stud microstructure on friction surfacing: Comparison between friction extruded and hot extruded AA2024 studs

Author(s): Pietro Aspes, Zina Kallien, Lars Rath, Uceu Suhuddin, Benjamin Klusemann
Published in: Journal of Materials Processing Technology, Issue 341, 2025, Page(s) 118862, ISSN 0924-0136
Publisher: Elsevier BV
DOI: 10.1016/j.jmatprotec.2025.118862

A multi-component phase-field model for T1 precipitates in Al-Cu-Li alloys

Author(s): Ali Reza Safi, Elizabeth Mathew, Rupesh Chafle, Benjamin Klusemann
Published in: Modelling and Simulation in Materials Science and Engineering, Issue 33, 2025, Page(s) 065009, ISSN 0965-0393
Publisher: Institute of Physics Publishing
DOI: 10.1088/1361-651x/adf3d2