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Modelling Nonlinear Aerodynamics of Lifting Surfaces

Periodic Reporting for period 2 - MONNALISA (Modelling Nonlinear Aerodynamics of Lifting Surfaces)

Periodo di rendicontazione: 2022-01-01 al 2023-03-31

Aviation has always been at the forefront of technology. In recent years, the technological progress has been pushed even stronger to significantly reduce the environmental impact of air transportation.
The Clean Sky 2 Joint Undertaking (CS2 JU) is a clear example of the effort produced by the European Union and its aerospace industry to increase aircraft performance and reduce the aviation environmental impact.
The performance-improvement objectives sought in the CS2 JU require a departure from conventional empennage configurations and technologies that constitute the current state of the art in aircraft design.
An “Advanced Rear End” component for the forthcoming generation of ultra-efficient aircraft might consist of a very compact rear fuselage and tail surfaces with planforms significantly different from those currently used in terms of aspect ratio, taper ratio and sweep angle.
Unfortunately, there is little knowledge at the moment about the aerodynamic performance of tailplanes with unconventional geometries.
This project aims at filling this lack of knowledge by building a new database made of numerical and experimental results optimally balanced by virtue of Uncertainty Quantification. More importantly, the project aims at developing and validating an innovative, physics-based low-order method to predict the non-linear aerodynamic characteristics of lifting surfaces with controls whose geometry could significantly differ from the usual ones. The low-order model will be used to design and optimise the rear end of next-generation ultra-efficient aircraft. The impact will be a further reduction of CO2 and other pollutants by aircraft of tomorrow.

The present project intends to contribute to the design of a demonstrator of the Advanced Rear End of advanced and ultra-advanced, short/medium/long range civil aircraft. The contribution of the present project to this endeavour
is to develop numerical methods to predict the nonlinear aerodynamic characteristics of lifting surfaces, of the type used in the tails of civil commercial aircraft. In particular, the main objective of the project is to develop a low-order numerical method based as far as possible on physical phenomena to match the results of the wind tunnel tests of the systematic series of geometries of tails of civil commercial aircraft, possibly including small correction factors.
Intermediate objectives, which are functional to achieving the main one are:
1. To develop a systematic series of wind tunnel tests of several models of tails of civil commercial aircraft covering a wide range of planform parameters, with and without simulated ice shapes. The choice of the test parameters will be driven by advanced Uncertainty Quantification techniques coupled to high-fidelity simulation.
2. To integrate the experimental database with a systematic series of numerical simulations of tails of civil commercial aircraft in order to increase the resolution of the database with respect to the control parameters. The proposed approach would permit to detect regions of the parameter space for which experimental measurements of tails of civil commercial aircraft can be substituted by high-fidelity numerical simulations.
3. To develop bayesian-based calibration methods using the full database of the aerodynamic performance of tails of civil commercial aircraft in order to extend the prediction of the maximum lift coefficient and hinge moment of tail surfaces given by the low-order numerical technique to an arbitrary Reynolds number.
4. To use the developed database to build an error function, which will correct the outcome of the low-order numerical method.

The project achieved all the objectives reaching and overall TRL of 5. An extensive database of data describing the nonlinear aerodynamics of swept wings was developd mixing numerical and experimental results under the control of Uncertainty Quantification techniques. The low-order model was successfully developed and calibrated through Bayesian techniques based on the database.
The main activities carried out are:
1. the generation of the numerical aerodynamic database (WP2-WP4);
2. the Uncertainty Quantification analysis based on such a database (WP2) to select the geometries to be tested experimentally;
3. the design and production of the wind-tunnel models (WP3);
4. the generation of the numerical and experimental aerodynamic database in the GVPM at POLIMI (WP4);
4. the formulation, implementation and calibration by UQ techniques of the low-order model for the nonlinear aerodynamics (WP5).

The main results are:
1. An extensive numerical and experimental database describing the flow around swept wings spanning a large paramenter space (planform, leading-edge shape, dihedral angle);
2. a quantitative assessment of the reliability of the numerical simulations in the database as a function of the parameters;
3. high-precision modular wind-tunnel models spanning several geometric configurations;
4. advanced training of POLIMI wind-tunnel technicians on infrared thermography for transition location;
5. a low-order method describing the nonlinear aerodynamics of swept wings calibrated by UQ techniques on both numerical and experimental results.

The exploitation of the project results has already started, for all partners. The newly acquired capability allowed POLIMI to exploit infrared imaging in several applications in aerodynamics and beyond. Metaltech S.r.l. is exploiting the new capabilities developed within the project to collaborate with top Europena research centers. The UQ quantification techniques developed within the project are being extended by INRIA and POLIMI to new applications.

The dissemination of the results has started and will extend well beyond the end of the project. Part of the results have already been presented in international conferences such as the AIAA Aviation conference, and in national conferences.
Several seminars have also been organised to disseminate the developed techniques.
The progress beyond the state of the art concerns: the production of an extensive database of the aerodynamic properties of swept wings in a large parameter space.
The database itself will have a strong impact, since it will become a bechmark for the CFD community in aeronautics.
Another expected impact of the experimental campaign is a new standard in the wind-tunnel testing of aerodynamic bodies at POLIMI where infrared thermography is systematically employed to measure transition.
An important impact of the project is the application of Uncertainty Quantification techniques in the domain of industrial CFD. Such techniques can be used to fill the gap currently existing between the CFD and the experimental techniques, thus drastically reducing the cost of design and prototyping in the aeronautical industry.
The formulation and implementation of a low-order model to predict the nonlinear aerodynamic properties of such kind of wings. We expect that the developed low-order model will allow Airbus to design new, more efficient tails for the aircraft of tomorrow, helping reducing the environmental impact of aviation and fostering the supremacy of the European aeronautical industry.
Root flow streamlines for the reference planform at 0° of AoA and control surface deflection equal t
Design of the baseline wind-tunnel model
Hybrid surface mesh with strong anisotropic cells to better capture high-curvature regions and surfa
Flow streamlines for a DoE simulation, showing a strong separation region due to the high angle of a
Infrared thermography for the baseline model
Baseline model installed in the wind tunnel, the thermocamera is visible in background