INFINITE Project started in June 2022 with the objective of developing ferromagnetic MW-based sensors embedded in composite structural parts and an analyser for continuous monitoring of manufacturing and structural health throughout the component's life cycle. The wireless monitoring system generates digital signals and extensive data, creating a digital twin that captures the structure's history since manufacturing, including maintenance operations.
The project focuses on incorporating advanced sensing technology into aerospace composite components, contributing to transformative digital technologies for the aircraft lifecycle and enhancing competitiveness. The primary goal was to establish a calibrated system that produces valuable data for Structural Health Monitoring (SHM), enabling accurate, cost-effective quality assurance of aerospace composite components. This approach aligns with circular economic strategies, addressing the challenges faced by the European aircraft industry.
To sustain a competitive edge, the incorporation of smart control systems for in-situ monitoring of high-value manufacturing, in-service Maintenance, Repair, and Overhaul (MRO), and End-of-Life (EoL) processes is essential. Digital twins play a crucial role, serving as a digital representation of real assets with intelligent functions to derive maximum benefits, not just as data stores but also as tools for future development.
Composite materials, known for their lightweight and high-performance properties, are extensively used in aircraft manufacturing. The ability to incorporate wireless sensors within the composite structure is critical for digital transformation. This aligns with the development of "intelligent structures," encompassing reader, sensor, and smart material development, contributing to achieving environmental targets in the aircraft industry.
