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Modular AXIal flux Motor for Automotive

Project description

Harnessing the power of axial flux synchronous machines to drive electric vehicles

The future of the automotive industry is electric. The development of low-cost, highly compact and low environmental impact electrical machines (EM) is vital to the industry’s successful transition to electric vehicles. With this in mind, the EU-funded MAXIMA project will develop and validate a complete methodology to design an EM as well as the associated production system. Specifically, it will focus on a dedicated topology, axial flux synchronous machine (AFSM). While AFSM only covers a niche market due to high manufacturing costs, it provides strong unexplored options. MAXIMA's objective is to enhance the performance and cost of ASFM by optimising the design and manufacturing/recycling processes while minimising the environmental impact.

Objective

The massive electrification of automotive vehicles will necessarily involve the development of low cost, highly compact and low environmental impact electrical machines (EM). The objective of the MAXIMA project is to develop and validate a complete methodology to design an EM as well as the associated production system for the automotive core market. This methodology will have to deal with often incompatible constraints such as efficiency, costs reduction, high performances in terms of power/torque density, and high recyclability, especially for critical raw materials. To achieve this objective, MAXIMA will focus on a dedicated topology: Axial Flux Synchronous Machine (AFSM). ASFM currently on the market are very efficient but cover only a niche market due to their high manufacturing costs. They also offer strong exploited or unexplored options, in terms of topologies and materials. Unlike radial flux EMs, the margin for improvements of AFSM is really significant by acting on both EM design and manufacturing process flow, thus allowing higher performances and lower cost while keeping a low environmental impact. The consortium brings together research teams and companies from the entire value chain, from raw material suppliers to car manufacturers along with a recycling company. Together they can face the main technological and scientific challenges in the electromagnetic, mechanical and thermal fields, reaching a solution close to market. At the end, beside high TRL5 prototypes, the project will provide a validated methodology to accelerate the design, thereby reducing the time to market, and new technologies, such as EM digital twins, to operate EMs to their full potential.

Fields of science (EuroSciVoc)

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-RIA - HORIZON Research and Innovation Actions

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-CL5-2022-D5-01

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Coordinator

ECOLE NATIONALE SUPERIEURE D'ARTS ET METIERS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 519 565,00
Address
BOULEVARD DE L HOPITAL 151
75013 Paris
France

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Region
Ile-de-France Ile-de-France Paris
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 800 227,50

Participants (12)

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