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A cutting-edge digital dispensing system for next-gen electronics manufacturing

Project description

New semiconductor packaging with sustainable technology

Semiconductor packaging technologies are facing critical challenges as the demand for smaller, more powerful chips grows. Traditional methods like etching and electroplating are environmentally harmful and no longer effective at meeting these demands. Meanwhile, additive manufacturing struggles to achieve the necessary resolution due to material limitations. This results in slow progress in creating smaller chips for advanced electronics. In this context, the EIC-funded io600 project addresses these challenges with its innovative CLAD technology. It offers high-resolution, high-speed material deposition without harmful chemicals, making the process more sustainable and efficient. This breakthrough allows for smaller, denser chip packaging, reducing costs and improving throughput, ultimately helping the semiconductor industry meet future demands while supporting EU sustainability goals.

Objective

The semiconductor industry is aiming at producing smaller and more powerful chips. However, semiconductor packaging (back-end) technologies have reached their limits in terms of material deposition. Backend solutions for material deposition are 1) Subtractive technologies - etching and electroplating - highly polluting and, thus, unsustainable: and 2) Additive Manufacturing techniques that have reached their resolution limit considering the material fillers and/or viscosity, making it impossible to do smaller packaging and thus smaller chips.
Our solution is the io600 system. It uses the CLAD (Continuous Laser-Assisted Deposition) technology to deliver high-volume deposition of any material on any kind of substrate, at a high throughput, highest resolution and without employing polluting materials.
Io600 is a game changer in the semiconductor backend process with times higher viscosity than inkjet without any risk of clogging; 50% to 100% higher resolution compared to screen printers, jetters and needle dispensers; 35 times faster than dispensing systems; Smaller KOZ means higher packaging density (10% die-density improvement) and 40% lower CAPEX; Less clean room space (80% lower area); does not employ hazardous chemicals and saves 1 m3 of water per m2 in PCB manufacturing.
IO600 customers are semiconductor packaging companies. They will benefit from the improved resolution, higher throughput, lower CAPEX and, because it is a not polluting process, the potential for reshoring the back-end process to the US and Europe. Io600 users of the chips built with io600 systems are electronic equipment manufacturers, which will design smaller, more powerful chips, key in electronics.
Io600 aligns with EU strategic policies on Green Deal and sustainability, Digital transformation (better chip designs) and the EU Chips Act as allows reshoring of the backend process and bolsters Europes competitiveness and resilience in semiconductor technologies.

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HORIZON-EIC-ACC - HORIZON EIC Accelerator

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Call for proposal

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(opens in new window) HORIZON-EIC-2024-ACCELERATOR-02

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Coordinator

REOPHOTONICS LTD
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 2 457 875,00
Address
Ha Maayan 2
7177871 Modiin
Israel

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

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