Obiettivo
The FLEXICAST project presents knowledge-based technologies that aim to follow the way to transform the conventional (batch-by-batch) foundry process into a flexible (mold-by-mold) process. The proposal technologies will be applicable not only to new cast iron foundry lines, but also is readily available to be retro-fitted to existing plants. The specific objectives are:a)A cast iron production cell. Together with melting, treatment and pouring sub processes in a cast iron production cell is essential and imperative. We propose to install the melting shop closer to the pouring system kept closed on the mould carrousel, while the transfer and treatment ladle is removed. The widespread adoption of new melting shop as an operating process is in itself fostering the creation of even more powerful induction-plasma power supplies, versatile melt control technology, high-power density furnaces, temperature control systems, nodularization systems(magnesium vapour), inoculation systems, and automated pouring systems.b)Integration of Artificial Intelligence-based Control System. The objective is to develop a software platform. This can help us to the prediction of local structures, phases and ultimately the local mechanical properties, to asses casting quality in the foundry. In this point, also, three specific methodologies will be studied and improved:DTA analysis and on-line microstructural analysis and X-ray for on-line inspection.c)A robot cell for automated metal finishing processes. d)Demo pilot plant in real industrial settings in order to demonstrate a clear breakthrough using project development in comparison with the state-of-art solutions. Some results are:a)Cast iron manufacturing cell represents, at least, 30% energy reduction in comparison with conventional melting systems.b)Drastic reduction melt temperature scattering during molding process. Reduce metal transport (No transfer and treatment ladles).c)Overheating reduction.d)Reduce rejection of casting pieces
Campo scientifico
CORDIS classifica i progetti con EuroSciVoc, una tassonomia multilingue dei campi scientifici, attraverso un processo semi-automatico basato su tecniche NLP.
CORDIS classifica i progetti con EuroSciVoc, una tassonomia multilingue dei campi scientifici, attraverso un processo semi-automatico basato su tecniche NLP.
Programma(i)
Argomento(i)
Invito a presentare proposte
FP7-2012-NMP-ICT-FoF
Vedi altri progetti per questo bando
Meccanismo di finanziamento
CP-TP - Collaborative Project targeted to a special group (such as SMEs)Coordinatore
08034 Barcelona
Spagna
Mostra sulla mappa
Partecipanti (15)
Partecipazione conclusa
08290 CERDANYOLA DEL VALLES
Mostra sulla mappa
08510 RODA DE TER
Mostra sulla mappa
35010 BORGORICCO
Mostra sulla mappa
20100 RENTERIA GIPUZKOA
Mostra sulla mappa
20009 DONOSTIA-SAN SEBASTIAN (GIPUZKOA)
Mostra sulla mappa
Partecipazione conclusa
69150 DECINES CHARPIEU
Mostra sulla mappa
08290 Cerdanyola Del Valles (Barcelona)
Mostra sulla mappa
00185 Roma
Mostra sulla mappa
10095 Grugliasco
Mostra sulla mappa
08034 Barcelona
Mostra sulla mappa
57121 LIVORNO
Mostra sulla mappa
4330 HVALSO
Mostra sulla mappa
60-965 POZNAN
Mostra sulla mappa
41126 Modena
Mostra sulla mappa
77185 LOGNES
Mostra sulla mappa