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Content archived on 2024-05-29

Overlay control technology for sub-wavelength lithography for 65nm node and beyond in the integrated circuit industry

Objective

Beyond the 65 nm half pitch node in semiconductor manufacture, advanced resolution-enhancement techniques will be mandatory in optical lithography. Mask-less pattern transfer technologies will emerge as alternatives under certain combinations of process conditions. Both approaches will introduce additional challenges to overlay metrology and require solutions beyond those currently in use. Today, overlay metrology is based on structures, which relate the relative placement of one layer to a previous one in the manufactured device.

These structures are becoming a limiting factor. Critical challenges are confronted:
- inability to compensate for the impact of across field scanner aberration variations on device overlay, enhanced by off-axis illumination techniques
- inability to accurately represent overlay errors associated with device structures, manufactured by sub wavelength lithography processes such as optical proximity corrections and phase shift masks.

As mask-less solutions begin to play a role, overlay issues will be critical. Many measurements will be required for overlay control. SEM metrology does not have the throughput and versatility to meet production needs. Optical metrology will remain the best contender. Solution is required which enables denser overlay metrology sampling within the active area of the die. The aim of the proposed project is to perform research and investigate solutions, which will lead to the development of new metrology applications that will enable overlay to be accurately measured in the face of the above-defined challenges.

The technology developed, will enable overlay control beyond the 65 nm node. In addition, the solution to the first challenge will be further validated in an end user environment, thus providing a field tested application that can be implemented in fabs throughout Europe, providing the later with a significant competitive edge entering the new era of semi-conductor manufacturing.

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Keywords

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Topic(s)

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Call for proposal

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Funding Scheme

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STREP - Specific Targeted Research Project

Coordinator

KLA-TENCOR CORPORATION (ISRAEL)
EU contribution
No data
Address
HATIKSHORET ST.
23100 MIGDAL HAEMEK
Israel

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Total cost

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Participants (2)

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