Project description
Making it easier to recycle and remanufacture end-of-life lithium-ion batteries
The transport sector is responsible for around one quarter of Europe’s greenhouse gas emissions. Electric vehicles can contribute significantly to the decarbonisation of future road transport. But lithium-ion batteries (LIBs) remain an obstacle: they are not green enough to sufficiently reduce mobility footprints. Recycling is the answer. However, the recovery of lithium is a complicated process that the EU-funded FREE4LIB project aims to simplify. It will develop technologies to achieve six new sustainable and efficient processes to recycle end-of-life LIBs. The project will also deliver three processes aimed at reuse of metals and polymers and electrode synthesis for remanufacturing new LIB battery packs based on the design for recycling. The use of Battery Passports will overcome the current lack of access to open data in the LIB value chain.
Objective
The negative environmental impacts results from the linear ‘take, make, dispose’ and dominant economic models of our time, traditionally adopted by decision-making of main stakeholders around mobility are changing thank to EV's irruption, but Lithium-Ion Batteries (LIBs) are not yet green enough to reduce mobility footprint to lowest levels. Thus, recycling has to be developed to achieve higher efficiencies and recovery rates to reintroduce Critical Raw Materials from End-of-Life (EOL) LIBs. Recycling technology is still at the lab-scale due to the complex structure of EOL LIBs. Currently, pyro-metallurgy is the most applied method in the industry. Although this process does not need pre-treatment, its energy-wasting, the equipment investment is large and it will cause serious pollution. In response to these problems, many companies have developed hydrometallurgical processes, that can recover Li and Al with low energy consumption. However, it requires pre-treatment, leaching, purification and other steps, and it could be a long way. FREE4LIB aims to develop at TRL 5-6 technologies to achieve 6 new sustainable and efficient processes to recycle EOL LIBs (dismantling, pre-treatment and 4 materials recovery processes) delivering innovative recycling solutions to reach highly efficient materials recovery (metal oxides, metals and polymers) improving the supply of secondary resources at EU level. FREE4LIB also will deliver 3 processes aiming at metals and polymers re-using and electrode synthesis for re-manufacturing new LIBs, and it will study options to harness non-reusable elements. It will also deliver a Battery Passport (BP) methodology to improve processes traceability. Besides, 2 Open Platforms will be deployed: BP and Data-driven models for the process’s optimisation. At end, to validate and spread FREE4LIB: new LIBs will be assembled on battery packs and engagement activities with citizens, policymakers and battery stakeholder will be carried out, respectively.
Fields of science
Programme(s)
Funding Scheme
HORIZON-RIA - HORIZON Research and Innovation ActionsCoordinator
47151 Boecillo
Spain
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Participants (24)
47809 Krefeld
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
1000 Bruxelles / Brussel
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
46980 PATERNA VALENCIA
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
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1150 Bruxelles / Brussel
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8020 Graz
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28006 Madrid
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Participation ended
20161 MILANO
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80686 Munchen
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08290 Cerdanyola Del Valles (Barcelona)
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08930 Sant Adria De Besos
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38122 Trento
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40127 Bologna
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31210 Los Arcos
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
76800 Saint Etienne Du Rouvray
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54050 Sakarya
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
20133 Milano
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28020 Madrid
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54187 Sakarya
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12110 Alcora Castellon
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8010 Graz
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1040 ETTERBEEK
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1150 Bruxelles / Brussel
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
20161 MILAN
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
20161 MILANO
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