The Development of a »New« Planocentric Gearbox with a Closed Cage and S-gear Tooth Flank

Informazioni relative al progetto

S-Gearbox

ID dell’accordo di sovvenzione: 681718

DOI

10.3030/681718

Progetto chiuso

Data della firma CE 25 Maggio 2015

Data di avvio 1 Giugno 2015

Data di completamento 31 Ottobre 2015

Finanziato da

• SOCIETAL CHALLENGES - Smart, Green And Integrated Transport

Costo totale

€ 71 429,00

Contributo UE

€ 50 000,00

Coordinato da

PODKRIZNIK, SPECIALNA STROJNA INDUSTRIJA DOO
Slovenia

Periodic Reporting for period 1 - S-Gearbox (The Development of a »New« Planocentric Gearbox with a Closed Cage and S-gear Tooth Flank)

Periodo di rendicontazione: 2015-06-01 al 2015-10-31

Sintesi del contesto e degli obiettivi generali del progetto

Initial focus of S-Gearbox project was planocentric gearbox with special gear tooth flank geometry, lifetime lubrication that allows maintenance free operation and retention of all kinematic and structural properties and preservation of operational capacities throughout whole operational life. The goal was to build gearbox as small and lightweight as possible – a preference in general practice and application requirement.

However, initial stages of feasibility study showed that to truly take advantage of target industries in key markets of EU and outside, we need to offer even more advanced version of original S-Gearbox by integrating into it spatial-awareness encoder, integrated torque sensor for measuring of the current output torque and a self-aware condition monitoring system. We call this innovation S-Gearbox Ultra and it is what we focused on when preparing technical and economic feasibility study.

Lavoro eseguito dall’inizio del progetto fino alla fine del periodo coperto dalla relazione e principali risultati finora ottenuti

During project, we performed all work from phase 1 proposal:
• Economic: assessing the size of our market, full product development strategy and marketing strategy, IP protection
• Technical: studying potential technological risks of S-Gearbox testing and validation in operational environment, providing information on best strategy to implement the technology and start production
• Environmental: assessing environmental impact of new technology during the product life cycle

In addition, we have gone beyond the plan by:
1. Starting development of embedded torque sensor system to detect interaction with humans/things and self-monitoring intelligent system
2. Building first version of S-Gearbox prototype with integrated absolute encoder

All this is summarized and incorporated into deliverable Feasibility study.

Progressi oltre lo stato dell’arte e potenziale impatto previsto (incluso l’impatto socioeconomico e le implicazioni sociali più ampie del progetto fino ad ora)

Expected final result is S-Gearbox Ultra – the most comprehensive and technologically advanced gearbox on the market, providing better reliability, safety and cost-effectiveness in many different industries using robots for payloads up to and over 30 kilograms. Its impact will be many times greater than of originally planned S-Gearbox, as it will be more adaptable and vastly improve behavioural and safety features of the robots in which it is installed.

Feasibility study has shown Podkriznik is capable of bringing innovation to the market in the next 24-30 months (with some subcontracting help from research organisations) at estimated cost of around 1,5 million EUR.

This could lead to 16,6 million EUR of additional revenue for Podkrižnik and 20-30 new jobs created by 2022.

Profile of the assembled S-Gearbox

Photo of the final product = S-Gearbox

S-Gearbox = exploded view