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Development of a commercial manufacturing process for embeddable RFID and NFC Tags for complete lifecycle tracking of tyres

Descrizione del progetto

Salvare l’industria europea degli pneumatici

I settori europei della produzione e della rigenerazione di pneumatici sono sotto pressione per l’aumento delle importazioni, soprattutto provenienti dalla Cina. Con l’industria della rigenerazione dell’UE già in declino, l’afflusso di alternative cinesi a basso costo sta mettendo a dura prova le opportunità di lavoro in tutta la regione. Il prezzo di 80 euro per pneumatico può essere conveniente, ma i materiali di scarsa qualità e i disegni del battistrada poco performanti non offrono caratteristiche simili ai prodotti di fascia alta, che costano tra i 300 e i 500 euro. In quest’ottica, il progetto OnTrack, finanziato dall’UE, emerge come un faro di speranza, offrendo una soluzione rivoluzionaria per la tracciabilità dei pneumatici. Grazie all’integrazione di un’etichetta RFID di tipo UHF/NFC direttamente negli pneumatici, OnTrack fornirà un identificativo univoco e permanente per ogni pezzo, semplificandone la rigenerazione, aumentando la sicurezza e migliorando l’efficienza dei consumi.

Obiettivo

Europe’s tyre manufacturing and re-treading industries are under increasing threat from imported tyres mainly from China. The EU re-treading industry is valued at €1.2bn (2015) but is declining due to the influx of Chinese tyres leading to the loss of highly-skilled jobs.

The low-cost imported tyres cost on average €80 per tyre compared to €300-500 from a premium manufacturer. The temptation to buy these low-cost tyres is clear, however they are manufactured from poor quality materials with tread patterns that underperform. The ethos of cheap tyres is ‘use and replace’, whereas premium tyres are built to be re-treaded to increase lifetime. As a result, imported tyres are not cost effective over the lifetime of the tyres due to poor fuel economy and performance. Use of premium tyres and re-treading over the use and replace model needs to be encouraged to increase safety and fuel efficiency.

Silent Sensors are an innovative IoT company that are working on a tyre traceability solution to remove the logistical burden of re-treading for FOs. We are manufacturing UHF/NFC RFID tags ‘OnTrack’ to embed directly into tyres which provides each tyre with a permanent, unique ID for life. Our tags can store data from the manufacturing process and key events during operational use such as repairs etc. This comprehensive history for each tyre makes it easier for FOs to plan their tyre re-treads. This data also makes the re-tread process simpler as the tyre history will speed-up integrity tests.

OnTrack is the only tyre traceability solution that offers NFC – empowering employees to interrogate tyres with just a smartphone. We have a clear market opportunity with OnTrack to supply up to 40m tags/annum to a single tyre manufacturer. Based on our 7-year cumulative total gross profits of €44.9m post-project, the 7-year ROI is 5.44:1 with a payback period of 40 months. The Internal Rate of Return is 45% and NPV of 7-year Operating Profits is €11.2m (assuming a 3% discount rate).

Invito a presentare proposte

H2020-SMEInst-2016-2017

Vedi altri progetti per questo bando

Bando secondario

H2020-SMEINST-2-2016-2017

Meccanismo di finanziamento

SME-2 - SME instrument phase 2

Coordinatore

SILENT SENSORS LIMITED
Contribution nette de l'UE
€ 1 540 495,25
Indirizzo
93 WELLINGTON ROAD NORTH, STOCKPORT
SK4 2LR GREATER MANCHESTER
Regno Unito

Mostra sulla mappa

PMI

L’organizzazione si è definita una PMI (piccola e media impresa) al momento della firma dell’accordo di sovvenzione.

Regione
North West (England) Greater Manchester Greater Manchester South East
Tipo di attività
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Collegamenti
Costo totale
€ 2 200 707,50