Industrial Residue Activation for sustainable cement production

Projektinformationen

ReActiv

ID Finanzhilfevereinbarung: 958208

DOI

10.3030/958208

Projekt abgeschlossen

EK-Unterschriftsdatum 28 September 2020

Startdatum 1 November 2020

Enddatum 30 April 2025

Finanziert unter

• INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing

Gesamtkosten

€ 10 387 403,94

EU-Beitrag

€ 8 807 929,38

Koordiniert durch

HOLCIM INNOVATION CENTER SAS
France

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Leistungen

Documents, reports (30)

Report on real scale CSA-F clinker and cement production

This public report will detail the industrial pilot tests of task 6.5

In depth hydration study and model of calcined BR composite cement

This public report covers the Task 3.4 activities and details the impact of calcined BR on cement hydration kinetics, products and microstructure. The results will be integrated in a thermodynamics-based hydration model for calcined BR composite cement.

Evaluation of modified BR as SCM

This public report will summarize the findings of task 6.1 on the potential pre-requisites for using BR in cement products at amounts above 30%.

Report on Bauxite Residue de-alkalinisation in the alumina plant

This public report will detail the progress achieved in further optimizing and applying the de-alkalinisation technology to different BRs. At least one scientific publication is expected from this activity.

Globalized Feasibility

This public report details the feasibility of each technology to be used in a generic’ alumina plant . (Dissemination: Public)

Dissemination Kit

The ReActiv Dissemination kit, including templates and others, as defined in Task 8.1

Report on waste inventory

This public report will indicate the key findings of Task 2.2.An intermediate report will be produced at M15.

Report on the real-scale testing of cements containing modified BR as SCM

This public report will detail the industrial pilot tests of task 6.3

ReActiv technology flow-sheeting

This work will be included in the publicly available LCA reports (D1.2), which will detail the various processing routes based on the validated flowcharts and unit processes generated in Task 1.1. An intermediate report will be produced at M24. (Dissemination: Public).

Risk Management report and updates

Project follow-up of the risks with their impact/occurrence likelihood and the related mitigation plans. This report is kept confidential as it is clearly intended for internal consortium use. Intermediate reports will be produced at M12 and M24

Evaluation of CSA-F clinker produced using BR

This public report will summarize the findings of task 6.4 on the novel cement clinker production.

Life cycle assessment of by-product utilisation in cement binders

This publicly available report will include the results of the LCA, and LCA-NORM studies carried out in Task 1.2. These results will indicate the life cycle environmental performance of BR and other by-product utilization in cement binders normalized to Europe and global environmental impacts (at least two publications are expected from this work). An intermediate report will be produced at M24.(Dissemination: Public)

Optimization of BR smelting for SCM slag production

This public report will include the results of Task 5.1 (at least one publication or conference presentation is expected from this work).

Assessment of the implication of Bauxite Residue based products on concrete durability - Initial release

This public report will detail the initial findings of task 6.6 along with a bibliographic review of the subject matter.

Guidance on Bauxite Residue modification

This public report will summarize the finding of task 6.1 on the potential pre-requisites for using BR in cement products at amounts above 30%.

Assessment of the implication of bauxite residue based products on concrete durability - Final Release

This public report will detail the final findings of task 6.6

Report on optimisation of calcined BR properties for use as SCM

This report treats the Task 3.3 activities and documents the relationship between calcined BR physical and chemical properties and technical and environmental performance as SCM in composite cement.

Optimization tests on clinker production and hydration behaviour

This public report will include the results of the testing of BR at bench scale (at least one publication or conference presentation is expected from this work).

Report on BR calcination process optimization

This report describes the Task 3.2 activities on the tailoring of calcination process technology to consortium BRs

Pilot plant results

This public report will include the results of the pilot scale demonstration for production of vitrified BR at KUL (Subtask 4.1.4.1). This report will also include a techno-economic analysis of the demonstrated process.

Phase diagrams for bauxite residue-based cement binders.

This publicly available report will include the thermodynamic modelling results generated in Task 1.3. It will highlight target chemical compositions and thus SCM mixtures for (‘circular’) cement binder innovation (at least two publications are expected from this work). An intermediate report will be produced at M24.(Dissemination: Public)

Slag processing for Ti removal

This public report will include the results of Task 5.2 (at least one publication or conference presentation is expected from this work).

Optimization tests on vitrification of BR and behaviour in blended cements

This public report will include the results of the testing of BR at bench scale (at least one publication or conference presentation is expected from this work).

Communication Plan-Final

The ReActiv Communication Plan as defined in Task 8.2, will, in its first release at M12, detail all specific actions planned for maximizing the project’s impacts. The final release, at M48, will capture all actions undertaken.

Stakeholders' Analysis Public Release

This public report will contain the general findings of D7.2, having removed any confidential and sensitive information therein.

Pilot scale BR smelting

This public report will include the results of pilot demonstration at Task 5.3

Report on BR calcination screening

This report covers the Task 3.1 screening activities, setting the stage for further technology and product optimisation in Tasks 3.2 and 3.3.

Report on pilot production of calcined BR SCM

This public report covers the task 3.5 activities and describes the preparations, the execution and the results of the BR calcination piloting campaign.

Communication Plan - First Release

The ReActiv Communication Plan as defined in Task 8.2, will, in its first release at M12, detail all specific actions planned for maximizing the projects impacts. The final release, at M48, will capture all actions undertaken.

Recommendations for policy and standardization

Report about the industry recommendations regarding standardisation and policies to enable the full deployment of ReActiv across Europe.

Other (3)

"Cross-Fertilization Workshop #3"

Cross-Fertilization Workshops will be organized under Task 8.3 in M12, M24 and M46 in order to align the ReActiv technological solution to new research findings through other projects and to define the starting point for further innovation after project ending.

"Cross-Fertilization Workshop #2"

Cross-Fertilization Workshops will be organized under Task 8.3 in M12, M24 and M46 in order to align the ReActiv technological solution to new research findings through other projects and to define the starting point for further innovation after project ending.

"Cross-Fertilization Workshop #1"

Cross-Fertilization Workshops will be organized under Task 8.3 in M12, M24 and M46 in order to align the ReActiv technological solution to new research findings through other projects and to define the starting point for further innovation after project ending.

Websites, patent fillings, videos etc. (1)

ReActiv Project Identity, including website and logo

Launching and maintenance of the REACTIV website under Task 8.1

Open Research Data Pilot (2)

Data Management Plan (DMP) - Final

The first version of the DMP developed under Task 8.2, will be provided at M4 of the project. Since DMPs are expected to mature during the project, a more developed version of the plan will be included as additional deliverable at M30. This new version will include improvements based on lessons learned during the first half of the project

Data Management Plan (DMP)

The first version of the DMP developed under Task 8.2, will be provided at M4 of the project. Since DMPs are expected to mature during the project, a more developed version of the plan will be included as additional deliverable at M30. This new version will include improvements based on lessons learned during the first half of the project

Veröffentlichungen

Peer reviewed articles (1)

Formulation of Bogue Equations from Thermodynamic Modelling for Low-Carbon Dioxide Ferrite-Belite Clinkers

Autoren: Rahul Roy, Tobias Hertel and Yiannis Pontikes
Veröffentlicht in: Material Proceedings, Ausgabe Mater. Proc. 2021, 5(1), 124, 2021, ISSN 2673-4605
Herausgeber: MDPI
DOI: 10.3390/materproc2021005124

Conference proceedings (4)

Use of Bauxite Residue as Raw Material for Low-Carbon Ferrite-Belite Cements: Prediction of the Crystalline Phases Using Thermodynamic Modelling

Autoren: Rahul Roy, Tobias Hertel and Yiannis Pontikes
Veröffentlicht in: TRAVAUX 50, Proceedings of the 39th International ICSOBA Conference, 22 - 24 November 2021, Ausgabe 50, 2021
Herausgeber: ICSOBA

"""Prospective life cycle assessment of the European cement industry"""

Autoren: Maria Georgiades, Izhar Hussain Shah , Rupert J. Myers
Veröffentlicht in: 10th International Conference on Life Cycle Management, 2021
Herausgeber: 10th International Conference on Life Cycle Management

Co-calcination of Bauxite Residue with Kaolinite to Enhance its Performance as Supplementary Cementitious Material

Autoren: Arne Peys, Ruben Snellings
Veröffentlicht in: TRAVAUX 50, Proceedings of the 39th International ICSOBA Conference, 22 - 24 November 2021, Ausgabe 50, 2021, ISSN 2518-332X
Herausgeber: ICSOBA

Bauxite Residue Reuse through Combined Operations: Industrial Pilot Modules

Autoren: Efthymios Balomenos, Panagiotis Davris, Dimitris Sparis, Danai Marinos, Michalis Vafeias, Sevasti Koutsoupa, Stavroula Koutalidi, Dimitrios Panias and Ioannis Karnachoritis
Veröffentlicht in: TRAVAUX 50, Proceedings of the 39th International ICSOBA Conference, 22 - 24 November 2021, Ausgabe 50, 2021
Herausgeber: ICSOBA

Other (2)

Circularity of the Global Aluminium Cycle

Autoren: Izhar Hussain Shah , Rupert J. Myers
Veröffentlicht in: World resources forum 12-14/10/2021, 2021
Herausgeber: World resources forum

ReActiv infogpraphic

Autoren: ReActiv Consortium
Veröffentlicht in: 2021
Herausgeber: Reactiv