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Hyperconnected simulation ecosystem supporting probabilistic design and predictive manufacturing of next generation aircraft structures

Descripción del proyecto

Una trayectoria de vuelo virtual para la creación de prototipos aeronáuticos

El sector aeronáutico se ha fijado un objetivo ambicioso: lograr la neutralidad climática de aquí a 2050. Para garantizar que la transición hacia tecnologías aeronáuticas limpias sea una realidad, es necesaria una nueva generación de aeronaves. En este contexto, el equipo del proyecto CAELESTIS, financiado con fondos europeos, examinará la tecnología del prototipado virtual. Desarrollará un nuevo sistema interconectado que puede ejecutar una gran cantidad de cálculos y predicciones en toda la cadena de valor del sector aeronáutico. A continuación, creará gemelos digitales y productos basados en modelos y prototipos virtuales. Su objetivo es reducir los costes y riesgos del desarrollo de nuevos diseños de aeronaves a fin de reducir el consumo de combustible y el peso de las aeronaves.

Objetivo

CAELESTIS will develop an end-to-end Interoperable Simulation Ecosystem (ISE) that will perform multidirectional dataflow across the aircraft value chain linking product design and distributed engineering teams CAD-CAE tools, to accelerate the design and engineering optimization of disruptive aircraft and engine configurations, ensuring their manufacturability from the design conceptualization. CAELESTIS ecosystem will be developed to integrate, interoperate, and autonomously execute simulation workflows involving a variety of state-of-the-art simulation tools to support the multi-disciplinary design, optimisation as well as uncertainty quantification and propagation across the design and manufacturing chain. The ecosystem will be boosted by HPC infrastructures to massively execute predictions and deliver optimized design and engineering outputs at realistic-time scales. In this regard, high-fidelity model-based digital twins with unprecedented level of detail and covering several production stages and manufacturing deviations will be developed and interconnected. Those will be linked to machine learning tools adapted to HPC simulation outputs to improve detection of manufacturing flaws based on a probabilistic approach to quantify uncertainties and their propagation and influence on structural integrity, as well as identify design for manufacturing interdependencies to provide optimized product topologies. From manufacturing point of view, HPC simulations will be made available at manufacturing shopfloor as reduced order models in online monitoring edge computing devices, to support i) product performance prediction based on detected defects on real time and ii) informed corrective actions to minimize and compensate their effect. Overall, CAELESTIS ISE will contribute to generate optimized and reliable aircraft design configurations, widen the design space and optimize the manufacturing process window and improve production efficiency and inline quality assurance.

Ámbito científico (EuroSciVoc)

CORDIS clasifica los proyectos con EuroSciVoc, una taxonomía plurilingüe de ámbitos científicos, mediante un proceso semiautomático basado en técnicas de procesamiento del lenguaje natural.

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Coordinador

ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE
Aportación neta de la UEn
€ 925 625,00
Dirección
CALLE RELVA TORNEIROS 27A
36410 Porrino
España

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Región
Noroeste Galicia Pontevedra
Tipo de actividad
Research Organisations
Enlaces
Coste total
€ 925 625,00

Participantes (11)