Cel Fretting wear is the limiting factor in the life of many plastic injection moulds. Each time that the mould is closed during itsmoulding cycle, the contacting surfaces “adjust” to each other and undergo microscopic vibrational movements that slowlydamage these surfaces, leading to severe tear and particle release. Ultimately, the mould needs to be scrapped afterrepeated regrinding, thus significantly affecting overall mould service life. Since longer productive lifecycles further dilute theheavy upfront investments in casting moulds in injection moulding production pipelines, reducing the impact of frettingcorrosion is a fundamental need transversal to all manufacturing industries relying in this type of productive process.Building on CemeCon Scandinavia extensive experience in solving tribological problems in injection mould’s operationalenvironments, cleanMOULD is a novel coating solution, based on a multi-layer DLC formulation that jointly optimizes boththe surface hardness and lubricity to minimize the impact of fretting wear. The current project is positioned to untap a verysignificant business opportunity by preparing our next-generation DLC coating for full market roll-out, while also thoroughlydocumenting its performance through large demonstration, in fully operational manufacturing pipelines within the premises ofkey industry players in the injection moulding industry.cleanMOULD has the potential to become a key enabling technology transversal to entire plastic industry. Overall, return-of- investment for cleanMOULD users is expected to be over 20x the expected coating costs, thus providing a very compellingvalue proposition. In addition, cleanMOULD represents a huge business opportunity for CSA, opening the perspective ofadding approx. €14 million over the 5-years post project as gross profits, yielding a global multiplier effect of over 10x for theratio between the expected profits and the costs of the current innovation project. Dziedzina nauki inżynieria i technologiaprzemysł maszynowytribologiasmarowanieinżynieria i technologiaprzemysł maszynowyinżynieria produkcjiobróbka skrawaniemnauki społeczneekonomia i biznesekonomiaekonomia produkcjiproduktywnośćinżynieria i technologiainżynieria materiałowapowłokinauki przyrodniczenauki o Ziemi i pokrewne nauki o środowiskunauki o środowiskuzanieczyszczenie Program(-y) H2020-EU.2.1.2. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies Main Programme H2020-EU.2.1.5. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing H2020-EU.2.1.3. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials H2020-EU.2.3.1. - Mainstreaming SME support, especially through a dedicated instrument Temat(-y) SMEInst-02-2016-2017 - Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs Zaproszenie do składania wniosków H2020-SMEInst-2016-2017 Zobacz inne projekty w ramach tego zaproszenia Szczegółowe działanie H2020-SMEINST-2-2016-2017 System finansowania SME-2 - SME instrument phase 2 Koordynator CEMECON SCANDINAVIA AS Wkład UE netto € 894 113,50 Adres Navervej 28 8382 Hinnerup Dania Zobacz na mapie MŚP Organizacja określiła się jako MŚP (firma z sektora małych i średnich przedsiębiorstw) w czasie podpisania umowy o grant. Tak Region Danmark Midtjylland Østjylland Rodzaj działalności Private for-profit entities (excluding Higher or Secondary Education Establishments) Linki Kontakt z organizacją Opens in new window Strona internetowa Opens in new window Uczestnictwo w unijnych programach w zakresie badań i innowacji Opens in new window sieć współpracy HORIZON Opens in new window Środki z innych źródeł € 383 191,50
