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Full-scale demonstration of a flexible inline production concept for breweries, drawing on water hydraulics

Project description

A flex solution for Europe’s breweries industry

Europe is home to more than 9 500 breweries, creating 2.3 million jobs along the chain from grain to glass. To remain competitive amid beer market saturation, the EU-funded HYDRACTFLEX project has found a way to increase productivity and reduce consumer costs. It is developing a new production paradigm concept called Flex Supply that will enable the integration of high gravity brewing, just-in-time production and inline mixing of beers from the bright beer tanks. It will leverage a technological synergy between complementary innovations of technology providers (water-based actuators/valves (KMR), control software (ProLeiT) and monitoring sensors (ACM)). The aim is to mature and prove the full functionality and benefits of integrating these three core technologies.

Objective

The brewing industry is a strong pillar of the European economy with more than 2.3 million jobs linked with this industry. Today it is facing unprecedented challenges as the competition increases and the consumers are more demanding than ever. To remain competitive, breweries need to invest in solutions that may increase their productivity, cut costs and adapt quickly to what the market desire. HYDRACTFLEX vision is to introduce a new production paradigm concept – Flex Supply – that will enable for the first time integrated: High Gravity brewing, Just-In-Time production and inline mixing of beers, directly from the bright beer tanks, increasing productivity and decreasing costs for the end-user. HYDRACTFLEX will leverage a technological synergy between complementary innovations of technology providers (water-based actuators/valves (KMR), control software (ProLeiT) and monitoring sensors (ACM)) to offer a full package capable of regulate/control the new process with unprecedented precision, which is indispensable to unlock the full potential of Flex Supply. The overall aim is to mature and prove full functionality and benefits of the integration of the three core technologies that together will enable the Flex Supply concept, in the context of a full-scale demonstration, at Carlsberg (Fredericia, DK). The full-scale demonstration will overcome the remaining market barriers, while prove: reductions in costs, materials usage, energy demand, CO2 footprint, product losses; increases in flexibility and productivity; and enhanced beverage safety. HYDRACTFLEX will have a significant impact on the partners competitiveness and visibility. The partnering with a leading player is already a tremendous validation of the potential of our solutions and will be the definitive leverage for the market uptake, primary in the brewing industry, and later in other sanitary industries where precise regulation is fundamental, e.g. dairies, soft drinks, etc.

Fields of science (EuroSciVoc)

Programme(s)

Topic(s)

Funding Scheme

IA - Innovation action

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Call for proposal

(opens in new window) H2020-EIC-FTI-2018-2020

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Coordinator

HYDRACT AS
Net EU contribution
€ 863 739,63
Address
NYBOVEJ 34
7500 HOLSTEBRO
Denmark
SME
Yes
Region
Danmark Midtjylland Vestjylland
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost
€ 1 233 913,75

Participants (4)