In WP1, main specifications were defined: end users’ demonstrators, injection mould platform, and functional characterization methods. In addition, feasibility trials of surface textures were performed to define their applicability for the target functional responses.
In WP2, several surface texturing and surface engineering technologies were successfully developed: active plasma hardening, nitriding and carburising to increase highly the hardness of end-users’ materials, particles self-assembly on 2D and 3D shape for large area texturing. A new feature in GFMS software was also developed for 3D texturing of directional textures.
In WP3, LIPSS patterns and tooling surfaces replication using IM processes was assessed through a range of multifunctional tooling to study the process variants influence on the replication quality. Detailed material characterisation was performed and a number of component ‘Building Blocks’ were created to improve replication quality (process monitoring system, simulation, etc.) and define optimised process environments.
In WP4, characterization and test methods were developed and validated for the targeted properties: contact angles, anti-microbial, anti-scratch, anti-squeak, self-cleaning. The in-line surface metrology tool and method was developed. The elaborated nano-object release analysis method validated the safety of HIMALAIA polymer parts. Finally, a model-based surface characterization method for correlations of functional response with process, characterization and simulation data was developed and assessed.
In WP5, the replication platform was completed with all the building blocks: a 70 tons IM machine, a 6 axis robot, a vehicle test mould, a Heat & Cool equipment, a Data Acquisition System, a Cobot, the Alicona in-line measurement tool, and a CO2 cleaning system. In parallel, textured inserts were tested via many production trials including runs in full automatic conditions. The Zero-Defect strategy was implemented and a validation procedure was produced.
In WP6, considerable End of Life potential with HIMALAIA was demonstrated: energy savings and less carbon footprint for Albea and EO demonstrators. Total Cost and Benefits of Ownership were evaluated and constitute a valuable decision-making tool for future users of the HIMALAIA technology. CRF produced and successfully assessed an automotive interior trim with new functional textures. EO designed, manufactured and tested small size brackets with antibacterial properties. Albéa produced a demonstrator with visible characteristics to show to marketing teams and customers.
In WP7, several communication and dissemination activities were conducted using various channels in order to reach a large audience: 1 website created, 24 scientific publications, 8 talks in conferences, … Finally, a dedicated workshop was organized to present the HIMALAIA platform to future customers.
In WP8, new knowledge and IP was monitored and 1 patent was filed. The “7 core innovations” of HIMALAIA were identified, and partners’ strategy defined: value creation and financial projection towards 2030, based on the technical outcomes of the HIMALAIA project. The exploitation plan was elaborated in 2 Exploitation Strategy Seminars, resulting in the definition of the platform’s business model with the identified list of services. The transfer to industry was investigated at companies-level and daughter platforms-level, with the production of guidelines.
