High-Impact Injection Moulding Platform for mass-production of 3D and/or large micro-structured surfaces with Antimicrobial, Self-cleaning, Anti-scratch, Anti-squeak and Aesthetic functionalities

Informazioni relative al progetto

Himalaia

ID dell’accordo di sovvenzione: 766871

DOI

10.3030/766871

Progetto chiuso

Data della firma CE 11 Luglio 2017

Data di avvio 15 Settembre 2017

Data di completamento 14 Marzo 2021

Finanziato da

• INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing

Costo totale

€ 4 679 771,25

Contributo UE

€ 4 679 771,25

Coordinato da

CENTRE TECHNIQUE INDUSTRIEL DE LA PLASTURGIE ET DES COMPOSITES
France

CORDIS fornisce collegamenti ai risultati finali pubblici e alle pubblicazioni dei progetti ORIZZONTE.

I link ai risultati e alle pubblicazioni dei progetti del 7° PQ, così come i link ad alcuni tipi di risultati specifici come dataset e software, sono recuperati dinamicamente da .OpenAIRE .

Risultati finali

Demonstrators, pilots, prototypes (4)

Cosmetic tubes - packaging demonstrator production

Report of Task 64

Automotive in-cabin components demonstrator production

First report about Task 63

Simulation data for input into WP 4

The efficiency of microstructure replication on thermoplastic parts via IM will be modelled. It will require inputs from the injection moulding process and the part metrology. The software to be developed53 will simulate the replication efficiency of the microstructures on the polymer part surface, taking into account the part geometry, the polymer material behavior and the IM process parameters.The resulting demonstrator is expected to serve as a production assistant-tool enabling one to control the process parameters and the resulting part quality, while facilitating the manufacturing of such functional parts.

Orthodontics demonstrator production

Report of Task 64

Documents, reports (9)

Guidelines for implementation of the HIMALAIA technology at factory level

IPC will lead CRF EO and Alba in producing guidelines for implementing the HIMALAIAs technology at factory level It is essential for the consortium to be able to provide companies especially SMEs with such guidelines after the project in order to ensure the sustainability of the HIMALAIA platforms and technology towards 2030

Public summary of the specifications of all three demonstrators

This public summary of the results of Tasks 1.1, 1.2 and 1.3 will enable dissemination whilst not compromising partners' IP.

Communication tools

Communication tools will include the logo, poster, video, brochure and website.

Minutes of the Meeting with complementary projects

With the goal of networking concertation and exchange of best practices this report will document a meeting with representatives from complementary projects The report will address bestpractices and joint actions regarding scientific standardisation economic and regulatory issues related to projects results

Report on Life Cycle Assessment

Report of Task 61

Report on new paradigms and ICT tools for HIMALAIA’s technological integration with scenario for broad industrial implementation

This report is linked to Task 56It will report methodologies as well as ICT tools which could enable the rapid integration of advanced IM technologies for the replication of parts with micron and submicron surface structures in current industries Those tools will be related to product design smart manufacturing planning resource management tools for efficient humanmachine interaction logistics etc

Best Practices for IM-based Platform

This report is linked to Task 56 IPC as task Leader will identify best practices to assist industrial integration of at the factory level UBradford and UoB will participate in the identification of methodology for product design based manufacturing of micron and submicron structures via IM replication CRF EO and Alba will provide feedback about industrial needs at the factory level GFMS and Alicona will provide the consortium with data relevant to the integration and interoperability of hardware and equipment into connected factories

Report on technology transfer towards companies and EU daughter platforms for a 2030 strengthened European manufacturing industry

This will serve as the final report of Task 84

Input to standards concerning functional surfaces

This will be the output of Task 74

Open Research Data Pilot (1)

Data Management Plan

The DMP will describe the project’s policy concerning any shared data. It will serve to ensure that any shared data is findable, accessible, interoperable and re-usable (FAIR). It will cover the handling, curation and preservation of research data during and after the end of the project. It will summarise what data will be collected, what data will be shared and via what methodology and standards it will be shared.

Websites, patent fillings, videos etc. (1)

HIMALAIA workshop

This will be the result of Task 76

Other (1)

Multifunction tool and planar insert design

A multifunctional tool design will be developed and manufactured to study the influence of process variants (rapid mould temperature cycling, inductive heating, injection compression, cavity evacuation, ultrasonic ejection) on the replication of patterns produced on simple inserts. The tool design will be a small scale, low cost concept that can accept a standard insert, allowing parallel studies on different moulding hardware at the UBradford and IPC facilities. Multiple variants of the insert will have a range of surface geometries and laser-prepared patterns which are representative of the end user devices.

Pubblicazioni

Peer reviewed articles (24)

Subwavelength Direct Laser Nanopatterning Via Microparticle Arrays for Functionalizing Metallic Surfaces

Autori: Jean-Michel Romano, Rajib Ahmed, Antonio Garcia-Giron, Pavel Penchev, Haider Butt, Olivier Delléa, Melissa Sikosana, Ralf Helbig, Carsten Werner, Stefan Dimov
Pubblicato in: Journal of Micro and Nano-Manufacturing, Numero 7/1, 2019, ISSN 2166-0468
Editore: ASME
DOI: 10.1115/1.4042964

Inline LIPSS Monitoring Method Employing Light Diffraction

Autori: Aleksandra Michalek, Tahseen Jwad, Pavel Penchev, Tian Long See, Stefan Dimov
Pubblicato in: Journal of Micro and Nano-Manufacturing, Numero 8/1, 2020, ISSN 2166-0468
Editore: ASME
DOI: 10.1115/1.4045681

Correlating nano-scale surface replication accuracy and cavity temperature in micro-injection moulding using in-line process control and high-speed thermal imaging

Autori: Federico Baruffi, Mert Gülçür, Matteo Calaon, Jean-Michel Romano, Pavel Penchev, Stefan Dimov, Ben Whiteside, Guido Tosello
Pubblicato in: Journal of Manufacturing Processes, Numero 47, 2019, Pagina/e 367-381, ISSN 1526-6125
Editore: Elsevier BV
DOI: 10.1016/j.jmapro.2019.08.017

Combined surface hardening and laser patterning approach for functionalising stainless steel surfaces

Autori: A. Garcia-Giron, J.M. Romano, Y. Liang, B. Dashtbozorg, H. Dong, P. Penchev, S.S. Dimov
Pubblicato in: Applied Surface Science, Numero 439, 2018, Pagina/e 516-524, ISSN 0169-4332
Editore: Elsevier BV
DOI: 10.1016/j.apsusc.2018.01.012

Anti-Biofouling Properties of Femtosecond Laser-Induced Submicron Topographies on Elastomeric Surfaces

Autori: Reshma Y Siddiquie, Anvesh Gaddam, Amit Agrawal, Stefan S. Dimov, Suhas S. Joshi
Pubblicato in: Langmuir, Numero 36/19, 2020, Pagina/e 5349-5358, ISSN 0743-7463
Editore: American Chemical Society
DOI: 10.1021/acs.langmuir.0c00753

Durability and Wear Resistance of Laser-Textured Hardened Stainless Steel Surfaces with Hydrophobic Properties

Autori: A. Garcia-Giron, J. M. Romano, A. Batal, B. Dashtbozorg, H. Dong, E. Martinez Solanas, D. Urrutia Angos, M. Walker, P. Penchev, S. S. Dimov
Pubblicato in: Langmuir, Numero 35/15, 2019, Pagina/e 5353-5363, ISSN 0743-7463
Editore: American Chemical Society
DOI: 10.1021/acs.langmuir.9b00398

Mechanical durability of hydrophobic surfaces fabricated by injection moulding of laser-induced textures

Autori: Jean-Michel Romano, Mert Gulcur, Antonio Garcia-Giron, Elena Martinez-Solanas, Ben R. Whiteside, Stefan S. Dimov
Pubblicato in: Applied Surface Science, Numero 476, 2019, Pagina/e 850-860, ISSN 0169-4332
Editore: Elsevier BV
DOI: 10.1016/j.apsusc.2019.01.162

A cost-effective process chain for thermoplastic microneedle manufacture combining laser micro-machining and micro-injection moulding

Autori: Mert Gülçür, Jean-Michel Romano, Pavel Penchev, Tim Gough, Elaine Brown, Stefan Dimov, Ben Whiteside
Pubblicato in: CIRP Journal of Manufacturing Science and Technology, Numero 32, 2021, Pagina/e 311-321, ISSN 1755-5817
Editore: Elsevier BV
DOI: 10.1016/j.cirpj.2021.01.015

Effects of mould wear on hydrophobic polymer surfaces replicated using plasma-treated and laser-textured stainless steel inserts

Autori: Jean-Michel Romano, Jorge Fantova Sarasa, Carlos Concheso, Mert Gulcur, Behnam Dashtbozorg, Antonio Garcia-Giron, Pavel Penchev, Hanshan Dong, Ben R. Whiteside, Stefan Dimov
Pubblicato in: Tribology - Materials, Surfaces & Interfaces, Numero 14/4, 2020, Pagina/e 240-252, ISSN 1751-5831
Editore: Maney Publishing
DOI: 10.1080/17515831.2020.1785234

Effects of laser processing conditions on wettability and proliferation of Saos-2 cells on CoCrMo alloy surfaces

Autori: Afif Batal, Aleksandra Michalek, Antonio Garcia-Giron, Vahid Nasrollahi, Pavel Penchev, Rachel Sammons, Stefan Dimov
Pubblicato in: Advanced Optical Technologies, Numero 9/1-2, 2020, Pagina/e 67-78, ISSN 2192-8584
Editore: De Gruyter
DOI: 10.1515/aot-2019-0051

Triangular laser-induced submicron textures for functionalising stainless steel surfaces

Autori: Jean-Michel Romano, Antonio Garcia-Giron, Pavel Penchev, Stefan Dimov
Pubblicato in: Applied Surface Science, Numero 440, 2018, Pagina/e 162-169, ISSN 0169-4332
Editore: Elsevier BV
DOI: 10.1016/j.apsusc.2018.01.086

Springtail-Inspired Triangular Laser-Induced Surface Textures on Metals Using MHz Ultrashort Pulses

Autori: Jean-Michel Romano, Ralf Helbig, Fotis Fraggelakis, Antonio Garcia-Giron, Carsten Werner, Rainer Kling, Stefan Dimov
Pubblicato in: Journal of Micro and Nano-Manufacturing, Numero 7/2, 2019, ISSN 2166-0468
Editore: ASME
DOI: 10.1115/1.4043417

Femtosecond laser-induced sub-micron and multi-scale topographies for durable lubricant impregnated surfaces for food packaging applications

Autori: Themistoklis Karkantonis, Anvesh Gaddam, Tian Long See, Suhas S. Joshi, Stefan Dimov
Pubblicato in: Surface and Coatings Technology, Numero 399, 2020, Pagina/e 126166, ISSN 0257-8972
Editore: Elsevier BV
DOI: 10.1016/j.surfcoat.2020.126166

Laser processing of freeform surfaces: A new approach based on an efficient workpiece partitioning strategy

Autori: A. Batal, A. Michalek, P. Penchev, A. Kupisiewicz, S. Dimov
Pubblicato in: International Journal of Machine Tools and Manufacture, Numero 156, 2020, Pagina/e 103593, ISSN 0890-6955
Editore: Elsevier BV
DOI: 10.1016/j.ijmachtools.2020.103593

Reduced friction and wear of electro-brush plated nickel composite coatings reinforced by graphene oxide

Autori: Shaojun Qi, Xiaoying Li, Hanshan Dong
Pubblicato in: Wear, Numero 426-427, 2019, Pagina/e 228-238, ISSN 0043-1648
Editore: Elsevier BV
DOI: 10.1016/j.wear.2018.12.069

Anti-icing properties of femtosecond laser-induced nano and multiscale topographies

Autori: Anvesh Gaddam, Himani Sharma, Themistoklis Karkantonis, Stefan Dimov
Pubblicato in: Applied Surface Science, Numero 552, 2021, Pagina/e 149443, ISSN 0169-4332
Editore: Elsevier BV
DOI: 10.1016/j.apsusc.2021.149443

A study on the effect of ultrashort pulsed laser texturing on the microstructure and properties of metastable S phase layer formed on AISI 316L surfaces

Autori: Behnam Dashtbozorg, Xiaoying Li, Jean–Michel Romano, Antonio Garcia–Giron, Rachel L. Sammons, Stefan Dimov, Hanshan Dong
Pubblicato in: Applied Surface Science, Numero 511, 2020, Pagina/e 145557, ISSN 0169-4332
Editore: Elsevier BV
DOI: 10.1016/j.apsusc.2020.145557

Lotus-Leaf Inspired Surfaces: Hydrophobicity Evolution of Replicas Due to Mechanical Cleaning and Mold Wear

Autori: Jean-Michel Romano, Antonio Garcia-Giron, Pavel Penchev, Mert Gulcur, Ben R. Whiteside, Stefan Dimov
Pubblicato in: Journal of Micro and Nano-Manufacturing, Numero 8/1, 2020, ISSN 2166-0468
Editore: Lawrence Kulinsky
DOI: 10.1115/1.4046097

Modelling ultrafast laser structuring/texturing of freeform surfaces

Autori: Aleksandra Michalek, Afif Batal, Shaojun Qi, Pavel Penchev, David Bruneel, Tian Long See, Stefan Dimov
Pubblicato in: Applied Surface Science Advances, Numero 2, 2020, Pagina/e 100036, ISSN 2666-5239
Editore: Elsevier B.V.
DOI: 10.1016/j.apsadv.2020.100036

Response of Saos-2 osteoblast-like cells to laser surface texturing, sandblasting and hydroxyapatite coating on CoCrMo alloy surfaces

Autori: Afif Batal, Rachel Sammons, Stefan Dimov
Pubblicato in: Materials Science and Engineering: C, Numero 98, 2019, Pagina/e 1005-1013, ISSN 0928-4931
Editore: Elsevier BV
DOI: 10.1016/j.msec.2019.01.067

Ultrasonic micromoulding: Process characterisation using extensive in-line monitoring for micro-scaled products

Autori: Mert Gülçür, Elaine Brown, Tim Gough, Jean-Michel Romano, Pavel Penchev, Stefan Dimov, Ben Whiteside
Pubblicato in: Journal of Manufacturing Processes, Numero 58, 2020, Pagina/e 289-301, ISSN 1526-6125
Editore: Elsevier BV
DOI: 10.1016/j.jmapro.2020.08.033

Laser induced ripples’ gratings with angular periodicity for fabrication of diffraction holograms

Autori: Tahseen Jwad, Pavel Penchev, Vahid Nasrollahi, Stefan Dimov
Pubblicato in: Applied Surface Science, Numero 453, 2018, Pagina/e 449-456, ISSN 0169-4332
Editore: Elsevier BV
DOI: 10.1016/j.apsusc.2018.04.277

Sub-micron structuring/texturing of diamond-like carbon-coated replication masters with a femtosecond laser

Autori: Aleksandra Michalek, Shaojun Qi, Afif Batal, Pavel Penchev, Hanshan Dong, Tian Long See, Stefan Dimov
Pubblicato in: Applied Physics A, Numero 126/2, 2020, ISSN 0947-8396
Editore: Springer Verlag
DOI: 10.1007/s00339-020-3303-4

Experimental investigation of processing disturbances in laser surface patterning

Autori: A. Garcia-Giron, J.M. Romano, A. Batal, A. Michałek, P. Penchev, S.S. Dimov
Pubblicato in: Optics and Lasers in Engineering, Numero 126, 2020, Pagina/e 105900, ISSN 0143-8166
Editore: Elsevier BV
DOI: 10.1016/j.optlaseng.2019.105900

Diritti di proprietà intellettuale

Patent (1)

METHOD FOR FORMING A FILM OF PARTICLES ON THE SURFACE OF A SUBSTRATE

Numero candidatura/pubblicazione: 20 20060329
Data: 2020-04-10
Candidato/i: COMMISSARIAT A L ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES