Innovative pilot for Silicon production with low environmental impact using secondary Aluminium and silicon raw materials

Informacje na temat projektu

SisAl Pilot

Identyfikator umowy o grant: 869268

DOI

10.3030/869268

Projekt został zamknięty

Data podpisania przez KE 20 Kwietnia 2020

Data rozpoczęcia 1 Maja 2020

Data zakończenia 31 Października 2024

Finansowanie w ramach

• SOCIETAL CHALLENGES - Climate action, Environment, Resource Efficiency and Raw Materials

Koszt całkowity

€ 14 378 999,33

Wkład UE

€ 11 942 623,43

Koordynowany przez

NORGES TEKNISK-NATURVITENSKAPELIGE UNIVERSITET NTNU
Norway

CORDIS oferuje możliwość skorzystania z odnośników do publicznie dostępnych publikacji i rezultatów projektów realizowanych w ramach programów ramowych HORYZONT.

Odnośniki do rezultatów i publikacji związanych z poszczególnymi projektami 7PR, a także odnośniki do niektórych konkretnych kategorii wyników, takich jak zbiory danych i oprogramowanie, są dynamicznie pobierane z systemu OpenAIRE .

Rezultaty

Documents, reports (13)

Dissemination kit, 3rd version

This is the 3rd version of the report in a series of 3 versions of which the content was described before in D6.2.

SisAl parametric studies

Publication based on work related to D21 Task 21

Dissemination kit, 2nd version

This is the 2nd version of the report in a series of 3 versions of which the content was described before in D62

LCA of SisAl

Journal publication based in resuls obtained in D5.3 (Task 5.2)

Slag engineering and structure

Journal publication based on results obtained in D3.1 (Task 3.1)

Alkaline alumina leaching from CaO-Al2O3 slag

Journal publication based on results obtained in D32 Task 31

Report on clustering event EIT

Related to Task 63The consortium will also organise 1 joint clustering event under the umbrella of EIT Raw materials with an international research focus inviting among others our international collaborators Conclusions of the workshops will be public described in SisAl Pilots website as well as in this deliverable

Acid alumina leaching from CaO-Al2O3 slag

Journal publication based on results obtained in D33 Task 31

Social license to operate documentation

Related to Task 5.4The project will deliver benchmarks for future technology in the domain of this project and will help with the dissemination of the value of SisAl. This deliverable will include a documentation for provding a Social License to Operate.

Dissemination kit, 1st version

This is the 1st version of the report in a series of 3 versionsRelated to Task 61The dissemination kit will include the tools with the right level of project public information for all partners to be used when attending events More specific the kit will include items such as the project logo project public presentations a 2pager brochureflyer and multimedia material which will be presented and distributed on each occasion Templates for presentations deliverables and reports will be updated when necessary

Large scale SisAl trial performance and design

Conference paper and presenation based on results obtained in D2.4 (Task 2.5)

Numerical modelling of the physical process

Conference paper and presentation based on results obtined in D2.3 (Task 2.2)

Flow sheet modelling of SisAl

Journal publication based on results obtained in D5.1 (Task 5.1)

Websites, patent fillings, videos etc. (1)

Project video

Related to Task 62INNEN will produce a project video with high quality to promote the project explaining the need for this project and to separate equipmenthigh value sources the wider European and international scope and promoting the projects results The video will be released on the projects website after its launch on the Task 63 clustering event but also through other social media if effective for our projects purpose of creating more outreach

Other (1)

Report on clustering events with EAA, Euroalliages and RMIS

Related to Task 6.31 workshop focused on the RMIS and Sisal Pilot’s contribution will be executed. Conclusions of the workshops will be public, described in SisAl Pilot’s website, including clear links to the RMIS website. It will also be reported in this deliverable.

Publikacje

Non-peer reviewed articles (1)

Aluminium extraction from a calcium aluminate slag using sodium carbonate based on the critical examination of the patented industrial Pedersen process

Autorzy: Eirini Georgala, Michail Vafeias, Amalia Bempelou, Efthymios Balomenos, Dimitrios Panias
Opublikowane w: Hydrometallurgy, 2023, ISSN 0000-0000
Wydawca: Science Direct

Thesis and dissertations (9)

Aluminium Recycling Pre-treatments: Compaction and Thermal De-coating

Autorzy: Olivares, Alicia Vallejo
Opublikowane w: PhD thesis, Numer 1, 2024
Wydawca: NTNU

The Effect of Varying CaO/SiO2 Ratios and Reductant Addition in Silicon Production by Aluminothermic Reduction of Silica Based Slags

Autorzy: Gjermund Lie Solbakk
Opublikowane w: MSc thesis, 2021
Wydawca: NTNU Open

Life Cycle Assessment of silicon metal by aluminothermic reduction: an industrial symbiosis approach

Autorzy: Elisa Pastor Vallés
Opublikowane w: MSc thesis, 2021
Wydawca: NTNU Open

Silicon Production via Aluminothermic reduction of calcium Silicate Slags

Autorzy: Harald G.R. Philpson
Opublikowane w: PhD thesis, 2024
Wydawca: NTNU

Mass and Energy Balanced Life Cycle Assessment of Metallurgical Grade Silicon Production

Autorzy: Cathrine Nøstvold
Opublikowane w: MSc thesis, 2022
Wydawca: NTNU Open

Assessing the environmental viability of silicon production by aluminothermic reduction: a comparative life cycle analysis

Autorzy: Martin Våge
Opublikowane w: MsC thesis, 2023
Wydawca: NTNU

Analyzing the sustainability of the aluminothermic reduction of silicon metal: A combined approach of MFA and spatial LCA

Autorzy: Leonhard Maxim Bodau
Opublikowane w: MSc thesis, 2022
Wydawca: NTNU Open

Continued study to aluminothermic reduction process for silicon production

Autorzy: Nishan Simkhada
Opublikowane w: MSc thesis, 2022
Wydawca: NTNU Open

Refining Kinetics of the SisAl Silicon Alloy

Autorzy: Fredrik Sørli
Opublikowane w: MsC thesis, 2023
Wydawca: NTNU Open

Conference proceedings (14)

Modelling of the ladle furnace preheating with a graphite heating rod

Autorzy: Sergey Semenov, Patrick Namy, Magnus Sievers, Bernd Friedrich, John Fors, Krister Engvoll,
Opublikowane w: Technical Papers and Presentations from the COMSOL Conference 2023, 2023, ISBN 978-1-7364524-1-7
Wydawca: COMSOL Conference 2023

Aluminothermic production of silicon using different raw materials

Autorzy: null null, K Jakovljevic, N Simkhada, null null, M Zhu, null null, M Wallin, null null, G Tranell, null null
Opublikowane w: 12th International Conference of Molten Slags, Fluxes and Salts (MOLTEN 2024) Proceedings, 2024, Strona(/y) 1401-1411
Wydawca: Australasian Institute of Mining and Metallurgy (AusIMM)
DOI: 10.62053/kzgl1297

SisAl – A New Process for Production of Silicon

Autorzy: Tranell, Gabriella; Safarian, Jafar; Wallin, Maria
Opublikowane w: Silicon for the Chemical and Solar Industry XV., 2020, Strona(/y) 129-139, ISBN 978-82-997357-9-7
Wydawca: NTNU

Sustainable Silicon and High Purity Alumina Production from Secondary Silicon and Aluminium Raw Materials through the Innovative SisAl Technology

Autorzy: Aikaterini Toli, Georgia Maria Tsaousi, Efthymios Balomenos, Dimitrios Panias, Matthias Heuer, Harald Philipson and Gabriella Tranell
Opublikowane w: Conference Proceedings volume of Materials Proceedings journal (MDPI), 2021
Wydawca: Materials processdings
DOI: 10.3390/materproc2021005085

Alumina production from CaO-Al2O3-SiO2 slag produced in SisAl process

Autorzy: Zhu, Mengyi; Safarian, Jafar
Opublikowane w: 41st International ICSOBA Conference (ICSOBA2023), Numer 15, 2023
Wydawca: Zenodo
DOI: 10.5281/zenodo.13951707

Mathematical modeling and numerical simulation in SisAl project, an innovative pilot for silicon production

Autorzy: Alfredo Bermúdez, Jorge Albella, Óscar Crego, José Luis Ferrín, Branca García, Dolores Gómez and Pilar Salgado
Opublikowane w: XXVI Congress of Differential Equations and Applications, 2022
Wydawca: CEDYA/CMA

Determining the properties of CaO-Al2O3-SiO2 slags from molecular dynamics simulation

Autorzy: Zhu, Mengyi; Safarian, Jafar
Opublikowane w: 12th International Conference on Molten Slags, Fluxes and Salts (MOLTEN2024), Numer 15, 2024
Wydawca: Zenodo
DOI: 10.5281/zenodo.13951845

Kinetics of silicon production by aluminothermic reduction of silica using aluminium and aluminium dross as reductants

Autorzy: Philipson, Harald; Wallin, Maria; Einarsrud, Kristian Etienne; Tranell, Gabriella.
Opublikowane w: INFACON XVI - September 27 - 29, 2021, 2021
Wydawca: Elsevier/SSRN
DOI: 10.2139/ssrn.3922132

Preliminary Techno-Economic Considerations of the Sisal Process - Closing Materials Loops through Industrial Symbiosis

Autorzy: Philipson, Harald and Blandhol, Kjell and Engvoll, Krister and Djupvik, Veronika and Wallin, Maria and Tranell, Gabriella and Haarberg, Torstein
Opublikowane w: Silicon for the Chemical & Solar Industry XVI, 2022, ISBN 978-82-692919-0-2
Wydawca: SSRN
DOI: 10.2139/ssrn.4116381

Measuring circular economy through life cycle assessment – challenges and recommendations based on a study on recycling of Al dross, bottom ash and shavings

Autorzy: E Pastor-Vallés, A Vallejo-Olivares, G Tranell and J B Pettersen
Opublikowane w: 12th International Conference on Molten Slags, Fluxes and Salts, 2024
Wydawca: Australasian Institute of Mining and Metallurgy (AusIMM)
DOI: 10.62053/ioxd6464

New Metallurgical Way for the Solar Silicon Production

Autorzy: Javier Bullon
Opublikowane w: Proceedings of the Silicon for the Chemical & Solar Industry XVI, 2022, ISBN 978-82-692919-0-2
Wydawca: SSRN
DOI: 10.2139/ssrn.4117713

Numerical modelling of aluminothermic reduction for low-carbon-footprint silicon production

Autorzy: Sergey Semenov, Raphaël Bayle and Patrick Namy
Opublikowane w: Proceedings of the 34th European Modeling & Simulation Symposium (EMSS 2022), 19th International Multidisciplinary Modeling & Simulation Multiconference, Numer 17, 2022
Wydawca: Simulation Team, Liophant Simulation, University of Genoa, University of Calabria and CAL-TEK

Silicon recovery via the acid leaching of a Si-Ca-Al alloy produced by the SisAl process

Autorzy: Mangyi Zuh; Anne Sofie Arntsen; Jafar Safarian
Opublikowane w: Proceedings of the Silicon for the Chemical & Solar Industry XVI, Numer 3, 2022, ISBN 978-82-692919-0-2
Wydawca: SSRN
DOI: 10.5281/zenodo.8033209

Modelling of an ensemble averaged electric arc in a laboratory-scale electric arc furnace

Autorzy: Sergey Semenov, Patrick Namy, Magnus Sievers, Bernd Friedrich
Opublikowane w: Technical Papers and Presentations from the COMSOL Conference 2023, 2023, ISBN 978-1-7364524-1-7
Wydawca: COMSOL Conference 2023

Other (1)

Life Cycle Assessment of Silicon Metal by Aluminothermic Reduction

Autorzy: Valles, Elisa Pastor; Ma, Yan; Pettersen, Johan Berg
Opublikowane w: The 10th International Conference on Life Cycle Management (LCM2021), Numer 16, 2021
Wydawca: Zenodo
DOI: 10.5281/zenodo.7123626

Peer reviewed articles (7)

Investigation of Liquid–Liquid Reaction Phenomena of Aluminum in Calcium Silicate Slag

Autorzy: Harald G. R. Philipson, Maria Wallin, Kristian Etienne Einarsrud
Opublikowane w: Materials, Numer 17, 2024, Strona(/y) 1466, ISSN 1996-1944
Wydawca: MDPI Open Access Publishing
DOI: 10.3390/ma17071466

Rheological properties of Al2O3–CaO–SiO2 slags

Autorzy: Kai Tang; Casper van der Eijk; Sylvain Gouttebroze; Qiang Du; Jafar Safarian; Gabriella Tranell
Opublikowane w: Calphad, Computer Coupling of Phase Diagrams and Thermochemistry 77, Numer 5, 2022, ISSN 0364-5916
Wydawca: Pergamon Press Ltd.
DOI: 10.1016/j.calphad.2022.102421

Pilot-Scale Aluminothermic Production of Silicon Alloy and Alumina-Rich Slag

Autorzy: Mengyi Zhu, Harald Philipson, Kjell Blandhol, Veronika Djupvik, Krister Engvoll, Jafar Safarian, Kai Tang, Mårten Görnerup, Elisa Pastor-Vallés, Maria Wallin, Gabriella Tranell
Opublikowane w: ACS Sustainable Chemistry & Engineering, Numer 12, 2024, Strona(/y) 14795-14809, ISSN 2168-0485
Wydawca: American Chemical Society
DOI: 10.1021/acssuschemeng.4c05326

Aluminothermic Reduction Kinetics of Calcium Silicate Slag for Silicon Alloy Production

Autorzy: Harald G. R. Philipson, Maria Wallin, Kristian Etienne Einarsrud
Opublikowane w: Metals, Numer 14, 2024, Strona(/y) 604, ISSN 2075-4701
Wydawca: MDPI
DOI: 10.3390/met14060604

Control of Silica Gel Formation in the Acidic Leaching of Calcium Aluminate Slags with Aqueous HCl for Al Extraction

Autorzy: Georgia Maria Tsaousi, Aikaterini Toli, Amalia Bempelou, Dimitrios Kotsanis, Michail Vafeias, Efthymios Balomenos, Dimitrios Panias
Opublikowane w: Sustainability, Numer 15, 2023, Strona(/y) 15462, ISSN 2071-1050
Wydawca: MDPI Open Access Publishing
DOI: 10.3390/su152115462

LCA of recycling aluminium incineration bottom ash, dross and shavings in a rotary furnace and environmental benefits of salt-slag valorisation

Autorzy: Alicia Vallejo Olivares, Elisa Pastor-Vallés, Johan Berg Pettersen, Gabriella Tranell
Opublikowane w: Waste Management, Numer 182, 2024, Strona(/y) 11-20, ISSN 0956-053X
Wydawca: Pergamon Press Ltd.
DOI: 10.1016/j.wasman.2024.04.023

Transient mathematical modelling of a gas rotary furnace for melting slag

Autorzy: O. Crego, J.L. Ferrín, D. Gómez, L.J. Pérez-Pérez, P. Salgado
Opublikowane w: Applied Thermal Engineering, Numer 246, 2024, Strona(/y) 122928, ISSN 1359-4311
Wydawca: Pergamon Press Ltd.
DOI: 10.1016/j.applthermaleng.2024.122928

Book chapters (2)

Innovative Utilization of Aluminum-Based Secondary Materials for Production of Metallurgical Silicon and Alumina-Rich Slag

Autorzy: Harald Philipson, Gjermund L. Solbakk, Maria Wallin, Kristian E. Einarsrud, Gabriella Tranell
Opublikowane w: Light Metals 2022, The Minerals, Metals & Materials Series, 2023, Strona(/y) 1038-1045
Wydawca: Springer International Publishing
DOI: 10.1007/978-3-030-92529-1_135

SisAl – A New Process for Production of Silicon

Autorzy: Tranell, Gabriella; Safarian, Jafar; Wallin, Maria
Opublikowane w: Silicon for the Chemical and Solar Industry XV., Numer 1, 2020, Strona(/y) 129-140, ISBN 978-82-997357-9-7
Wydawca: The Norwegian University of Science and Technology