Substitution of Critical Raw Materials on Aluminium Alloys for electrical vehicles

Projektinformationen

SALEMA

ID Finanzhilfevereinbarung: 101003785

DOI

10.3030/101003785

Projekt abgeschlossen

EK-Unterschriftsdatum 7 Mai 2021

Startdatum 1 Mai 2021

Enddatum 30 April 2024

Finanziert unter

• SOCIETAL CHALLENGES - Climate action, Environment, Resource Efficiency and Raw Materials

Gesamtkosten

€ 10 646 649,26

EU-Beitrag

€ 8 933 723,63

Koordiniert durch

FUNDACIO EURECAT
Spain

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Leistungen

Documents, reports (32)

Project Handbook

Project Handbook EUT M3 Manual with detailed instructions and templates for the edition of the different deliverables and compliance with the reporting obligations

Report of policy recommendations

Report of policy recommendations, including feedback from the 1st stakeholder WS

Report on the scientific and technological dissemination

Report on the scientific and technological dissemination, including feedback from the 2 stakeholders WS

Report of the service characterization of the developed sheet aluminium grades
Report on the contribution to standardization
Report with the properties characterized for the different alloys used at the Trials
Report on the interaction with other EU projects and EC events

Report on the interaction with other EU projects and EC events, including report from the 2 stakeholders WS

Definition of the pre-treatment required by the aluminium scrap

Definition of the pretreatment required by the aluminium scrap

Report on the research on procedures to recover CRM and valuable elements from the dross formed
LCA result's report of the different alloys and production technologies studied

LCA result’s report of the different alloys and production technologies studied

Report with the results of the heat treatment optimization test
Report with the analysis of the different scrap groups

Report with the analysis of the different scrap groups provided by COMET

Report with the properties characterized for the different alloys used at the trialss

Report with the properties characterized for the different alloys used at the trials

Data for the processing of the new aluminium sheet metal grades
Innovation and Technological Development Management report
Service requirements for the developed sheet aluminium grades
Policy-brief

Policy-brief, derived from Policy recommendations and including feedback from the 2nd stakeholder WS

Report on the standardization landscape and applicable standards
Report on specifications required by the low CRM aluminium alloys

Report on specifications required by the low CRM aluminium alloys considering peculiarities of foundry extrusion and stamping processes

Product Category Rule for aluminium components of passenger cars in Europe
Alloy specifications for partially recycled alloys
Report containing description of criteria and tools used for exploring alternative alloying systems

Report containing description of criteria and tools used for exploring alternative alloying systems, and for performing process vs microstructure optimisation

Report describing design procedure and identification of new alloys with reduced CRM content

Report describing design procedure and identification of new alloys with reduced CRM content to be produced and analysed in the subsequent stages of the project

Communication and Dissemination Master Plan
Best Practices for Communication & Dissemination Activities
Handbook to apply Agile methodology in non-IT research projects

Handbook to apply Agile methodology in non-IT research projects: how-to and benefits

Report with the results obtained in the industrial laboratory trials with the different alloys
LCC result's report of the LCC of the different alloys and production technologies studied

LCC result’s report of the LCC of the different alloys and production technologies studied

Report with the results of the laboratory trials with partially recycled alloys
Responsible Research Management Report
Report on SALEMA new alloys sensor-based sorting ability
First Plan of Use and Dissemination of Results

Websites, patent fillings, videos etc. (4)

SALEMA introductory video
SALEMA brochure
SALEMA final video
Project website and social media channels

Demonstrators, pilots, prototypes (3)

Production of large Al scraps classes batches for WP 4-5-6
New alloys produced for HPDC process

New alloys produced for HPDC process (4 alloys x 3 variations x 2 t each),

Aluminium billet and extruded profile in laboratory scale

Open Research Data Pilot (1)

Data Management Plan

Veröffentlichungen

Non-peer reviewed articles (1)

A novel strategy for designing aluminium alloys with low usage of critical raw materials coupled with high casting processibility for automotive applications (under submission)

Autoren: Osama Asghar, Mattia Franceschi, Paolo Ferro, Franco Bonollo
Veröffentlicht in: Materials and Design, 2024, ISSN 0264-1275
Herausgeber: Elsevier BV

Conference proceedings (5)

Fluidity of Aluminium Foundry Alloys For Thin Wall Castings; Designing of Operating Methodology(date of conference is set for 2024, but the work undertaken in SALEMA is presented)

Autoren: Osama Asghar, Manel Da Silva, Franco Bonollo
Veröffentlicht in: Slovenian Foundryman Society: Annual International Foundry Conference in Portorož, 2024
Herausgeber: Slovenian Foundryman Society

The smart approach for smart alloys: A sustainable strategy for designing innovative and tailored aluminium alloys with low criticality issues

Autoren: Osama Asghar, Paolo Ferro, Franco Bonollo
Veröffentlicht in: https://www.ieirsc.com/Home/Event International Conference on Digitization and Advancements in Materials and Metallurgical Industries, 2023
Herausgeber: The Institution of Engineers (India)

Hot Stamped Aluminium: Process Viability and Implications on Crashworthiness

Autoren: Jaume Pujante, David Frómeta, Eduard Garcia-Llamas, Maria Giménez
Veröffentlicht in: Proceedings of the 8th CHS2 Conference: Hot Sheet Metal Forming of High-Performance Steel, 2022, ISBN 978-3-95735-150-0
Herausgeber: https://www.verlag-wiss-scripten.de/

Il Progetto SALEMA e lo sviluppo di leghe “sostenibili” per la fonderia

Autoren: Franco Bonollo
Veröffentlicht in: METEF, 2022
Herausgeber: METEF

Preparation of High-Quality 6xxx Aluminium Eco Alloys Cast in Billets

Autoren: Sonia Boczkal, Bogusław Augustyn , Joanna Hrabia-Wisnios , Dawid Kapinos , Gregory Lewis ,Pierre-François Bareel , Stéphane Savelli , Manel da Silva and Tutku Özen
Veröffentlicht in: Engineering Proceedings, Ausgabe 2023, 43, 23, 2023, Seite(n) 10
Herausgeber: MDPI
DOI: 10.3390/engproc2023043023

Other (7)

Il Progetto SALEMA e lo sviluppo di leghe “sostenibili” per la fonderia

Autoren: Franco Bonollo
Veröffentlicht in: METEF, 2022
Herausgeber: METEF

"Aluminium alloys with minimum CRM content by composition design and recyclingSummer School ""Critical Raw Materials for safe and resilient Europe"""

Autoren: Franco Bonollo
Veröffentlicht in: "Summer School ""Critical Raw Materials for safe and resilient Europe""", 2024
Herausgeber: University of Padova

SALEMA Project: leghe di alluminio sostenibili a supporto della mobilità elettrica

Autoren: Ruggero Zambelli, Zanei Gianluca, Franco Bonollo, Ivo De Lutiis
Veröffentlicht in: 39th Conf. Italian Association of Metallurgy, 2022
Herausgeber: Italian Association of Metallurgy

SALEMA Project: leghe di alluminio sostenibili a supporto della mobilità elettrica

Autoren: Franco Bonollo, Ivo De Lutiis, Ruggero Zambelli, G. Zanei
Veröffentlicht in: 39a edizione del Convegno Nazionale AIM, 2022
Herausgeber: Associazione Italiana di Metallurgia

Alüminyum Endüstrisinde Kullanılan Tekno-Ekonomik ve Sürdürülebilir Yöntemlerin İncelenmesi (Investigation of Techno-Economic and Sustainable Methods Used in Aluminum Industry)

Autoren: Tutku Ozen
Veröffentlicht in: 2022
Herausgeber: ALUS

Substitution of Critical Raw Materials in Aluminum Alloys for HPDC

Autoren: Claudio Mus
Veröffentlicht in: EUROGUSS, 2022
Herausgeber: EUROGUSS

Le auto del fututo ? Leggere e green grazie all'alluminio

Autoren: Giulia Armeni (Journalist), Franco Bonollo (UNIPD
Veröffentlicht in: Il Giornale di Vicenza, 2022, Seite(n) 50-51
Herausgeber: Il Giornale di Vicenza

Thesis and dissertations (4)

Microstructural and mechanical characterization of innovative alluminium alloy die castings ​

Autoren: Jessica Mataj
Veröffentlicht in: 2024
Herausgeber: University of Padova

Micro addition on HPDC aluminum alloys: effect on microstructure and properties

Autoren: Alessio Trabuio
Veröffentlicht in: 2022
Herausgeber: UNIPD

Sostenibilità e innovazione nell’industria automotive: studio e analisi delle composizioni chimiche di leghe di alluminio

Autoren: Ivo de Lutis
Veröffentlicht in: 2022
Herausgeber: UNIPD

Modelli matematici da previsione delle caratteristiche tecnologiche di leghe di alluminio

Autoren: Massimo Spoladore
Veröffentlicht in: 2021
Herausgeber: UNIPD

Peer reviewed articles (1)

Comparison of As Cast and T6 heat treatment on high end-of-life-scrap secondary aluminium alloy for High-Pressure Die Casting automotive structural components

Autoren: Andrea Bongiovanni, Manel Da Silva, Alberto Castellero
Veröffentlicht in: La Metallurgia Italiana, Ausgabe 2024, 115, 5, 2024, Seite(n) 50-56, ISSN 0026-0843
Herausgeber: Edimet SpA