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Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations

Cel

From aeronautics to oil&gas, complex metal parts embrace major challenges across their lifecycles from the green field intensive manufacturing to the numerous maintenance and repairing operations worldwide distributed. The synergic combination of additive and subtractive processes could overcome individual shortcomings, going beyond the simple succession of steps. 'Plug and produce' modular approach is a key factor to success for such hybridization.

In this scenario, 4D will deliver 4 disruptive breakthroughs:
• A set of four elementary modules specifically designed for AM that embed the control and monitoring systems which can be integrated on new or existing concepts of machines and robots to realize different processes ranging from the DED (powder and wire) to ablation and cold spray;
• A new concept of CNC, constituting a high level sw layer which can be integrated on the top of commercial CNCs, and it is conceived as open to embed portions of the 4D modules control;
• A validated process model to fully exploit the synergistic interactions among elementary processes;
• A dedicated 4D Engineering CAD/CAE/CAM Platform, which covers the lifecycle of the reference product family where multiple processes and hybrid resources are integrated for the (re)manufacturing stage.
Innovation will be physically demonstrated at three possible levels of hybridization:
• Modules - Small hybrid modules, integrated on new special machines, focusing on portable units for certified in-situ repair operations;
• Hybrid Machines – Hybridization on existing robots and machines;
• Production lines - Hybridization of a flexible production line focusing on new concepts for AM mass production.
Potential impact:
>30% lifecycle cost reduction, unprecedented possibility to customise process applications by combining several processes on several different machines, concrete business perspective supported by detailed business plan with deep market and cost analysis: payback 3y ROI>20%

Zaproszenie do składania wniosków

H2020-FOF-2016
Zobacz inne projekty w ramach tego zaproszenia

System finansowania

RIA - Research and Innovation action

Koordynator

PRIMA ELECTRO SPA
Adres
Strada Carignano 48 2
10024 Moncalieri
Włochy
Rodzaj działalności
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Wkład UE
€ 443 750

Uczestnicy (19)

3D NEW TECHNOLOGIES SRL
Włochy
Wkład UE
€ 442 500
Adres
Corso Re Umberto 54
10128 Torino To
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Private for-profit entities (excluding Higher or Secondary Education Establishments)
SCUOLA UNIVERSITARIA PROFESSIONALE DELLA SVIZZERA ITALIANA
Szwajcaria
Wkład UE
€ 0
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Stabile Le Gerre
6928 Manno
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Higher or Secondary Education Establishments
COMAU FRANCE SAS
Francja
Wkład UE
€ 438 125
Adres
5-7 Rue Albert Einstein Za Trappes Elancourt
78190 Trappes
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Private for-profit entities (excluding Higher or Secondary Education Establishments)
PANEPISTIMIO PATRON
Greece
Wkład UE
€ 307 187,50
Adres
University Campus Rio Patras
265 04 Rio Patras
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Higher or Secondary Education Establishments
KOORD SARL
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€ 0
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Impasse Des Prairies 12
1774 Cousset
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KEEN BULL SAGL
Szwajcaria
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€ 0
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Via Pretorio 11
6900 Lugano
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PRIMA POWER LASERDYNE LLC
Stany Zjednoczone
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€ 0
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8600 109Th Avenue North 400
55316 Champlin
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Private for-profit entities (excluding Higher or Secondary Education Establishments)
TTS TECHNOLOGY TRANSFER SYSTEMS SRL
Włochy
Wkład UE
€ 213 750
Adres
Largo Caleotto 1
23900 Lecco Lc
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Private for-profit entities (excluding Higher or Secondary Education Establishments)
IRIS SRL
Włochy
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€ 421 562,50
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Corso Unione Sovietica 612/21
10135 Torino
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POLITECNICO DI TORINO
Włochy
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€ 715 000
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Corso Duca Degli Abruzzi 24
10129 Torino
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Higher or Secondary Education Establishments
THE UNIVERSITY OF BIRMINGHAM
United Kingdom
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€ 315 000
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Edgbaston
B15 2TT Birmingham
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Higher or Secondary Education Establishments
INTERNATIONAL TECHNEGROUP LIMITED
United Kingdom
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€ 520 625
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4 Carisbrooke Court Buckinway Business Park Anderson Road
CB24 4UQ Swavesey Cambridge
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COUNCIL FOR SCIENTIFIC AND INDUSTRIAL RESEARCH
Republika Południowej Afryki
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€ 0
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Meiring Naude Road, Brummeria 46
0001 Pretoria
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OPTOMEC, INC.
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€ 0
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3911 Singer Blvd.ne
87109 Albuquerque
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GE MARMARA TECHNOLOGY CENTER MUHENDISLIK HIZMETLERI LIMITED SIRKETI
Turcja
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€ 188 750
Adres
Istanbul Sariyer Maslak Mah. E. Buyukdere Cad. Orj Ism. No. 27 K. 6-7
34485 Maslak
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Private for-profit entities (excluding Higher or Secondary Education Establishments)
GLOBOTICS INDUSTRIES SA

Zakończenie uczestnictwa

Szwajcaria
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€ 0
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Via Riale Righetti
6503 Bellinzona
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SIEMENS AKTIENGESELLSCHAFT
Niemcy
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€ 407 500
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Werner-von-siemens-str. 1
80333 Munchen
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MCI BENELUX SA
Belgia
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€ 175 000
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Boulevard Du Souverain 280
1160 Brussels
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RAMTEID GMBH
Niemcy
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€ 401 250
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Auf Den Hochackern 5
92224 Amberg
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